• Title/Summary/Keyword: COMPOSITES

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Impact Properties of New 3D Composites by Fiber Placement Processing (섬유 자동 배열에 의한 시로운 3D 복합재의 충격특성)

  • Song S-W;Lee C-H;Song J-E;Byun J-H;Um M-K
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.171-174
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    • 2004
  • In order to improve the damage tolerance of the conventional laminated composites, three­dimensional fiber structures incorporated with stitching yams have been utilized in this study. From the newly developed process termed as TAPIS(TApe Placement Incorporated with Stitching), carbon/epoxy composites have been fabricated. Two-dimensional composites with the same stacking sequence as 3D counterparts have also been fabricated for the property comparison. To examine the damage resistance performance the low speed drop weight impact test has been adopted. For the assessment of damage after the impact loading, specimens were subjected to C-scan nondestructive inspection compression after impact(CAI) were also conducted to evaluate residual compressive strength. Although the damage area of 3D composites was greatly reduced$(30-40\%)$ compared with that of 2D composites, the CAI strength did not show drastic improvement.

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Mechanical Behaviors of Multi-Axial 'Warp Knitted Fabric Composites (다축경편 복합재료의 거동에 관한 연구)

  • Kim Hyung-Woo;Chun Heoung-Jae;Byun Joon-Hyung
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.198-202
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    • 2004
  • An analytical model using expanded bridging model was proposed to predict the elastic properties and behaviors of stitched multi-axial warp knitted (MWK) fabric composites, The characteristics of MWK fabric composites are the assemblage of multi-layers of fiber bundles for in-plane reinforcement and stitch yams for the through-the-thickness reinforcement. In the analysis, a representative volume of the MWK fabric composite was identified, The geometric limitations, effects of stitching yams and design parameters of MWK fabric composites were considered in the model. Then, the elastic properties and behaviors of MWK fabric composites were predicted, Finally, the results of proposed model of the composites were verified through the experiments, The predicted results were in fair agreement with the experimental results

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On the Mechanical and Thermal Properties of Carbon/Phenolic Interply Hybrid Composite (탄소/페놀 하이브리드 복합재료의 역학적 특성 및 열적 특성에 관한 연구)

  • 신승준;박종규;강태진;정관수
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.29-32
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    • 2002
  • The mechanical and thermal properties of spun carbon fabric/continuous carbon fabric interplay hybrid composite materials have been studied. The properties of the hybrid composites are compared with those of the continuous carbon fabric/phenolic composites and spun carbon fabric /phenolic composites. Through hybridization, tensile strength and flexural strength of hybrid composites were increased by about 17%, and 10%, respectively compared with spun carbon composites. The thermal conductivity of the hybrid composite is lower approximately 4~6% along the direction parallel to the laminar plane than that of the continuous carbon/phenolic composite.

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Fabrication and Mechanical Characterization of Braided Carbon Fiber Reinforced Al Matrix Composites (Braided 탄소섬유강화 알루미늄 기지 금속복합재료의 제조 및 기계적 특성평가)

  • 김경태;이상관;홍순형
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.131-134
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    • 2002
  • Braided carbon fiber reinforced Al matrix composites were developed and characterized. Braided carbon fiber preforms with braiding angles of $30^{\circ}$, $45^{\circ}$ and $60^{\circ}$ were manufactured by using a braiding machine. The manufactured braided carbon fibers were used as reinforcement to fabricate Al matrix composites by employing a pressure infiltration casting method. In the processing of pressure infiltration casting, important processing parameters such as melting temperature, preheating temperature of preform and applied pressure were optimized. Prediction of elastic constants on composites was performed by using the volume averaging method, which utilizes the coordinate transformation and the averaging of stiffeness and compliance constants based upon the volume of each reinforcement and matrix material. The elastic moduli of composites were evaluated by using Resonant Ultrasound Spectroscopy(RUS) method and compared with the elastic moduli obtained from static tensile test method.

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Thermal Conductivity Model of Twisted Yarn Composites (꼰 섬유 복합재료의 열전도도 예측모델)

  • 변준형;이상관;김병선;박종규;이재열
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.95-98
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    • 2003
  • In woven or knitted preforms for composites, the yams are often twisted for avoiding damage due to the contact with the textile machine elements. When the preforms of twisted yams are used in carbon/carbon composites, the thermal conductivity of the composites varies depending upon the degree of the yarn twist. This paper presents a thermal conductivity model of spun yarn composites. The thermal-electrical analogy and the averaging technique have been adopted in this analysis. The model prediction has been correlated with experimental results in order to confirm the model predictability. Parametric study has also been conducted to examine the effect of the yam twist on the thermal conductivity of spun yarn composites.

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Incremental Damage Mechanics of Particle or Short-Fiber Reinforced Composites Including Cracking Damage

  • Cho, Young-Tae
    • Journal of Mechanical Science and Technology
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    • v.16 no.2
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    • pp.192-202
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    • 2002
  • In particle or short-fiber reinforced composites, cracking of the reinforcements is a significant damage mode because the cracked reinforcements lose load carrying capacity. This paper deals with an incremental damage theory of particle or short-fiber reinforced composites. The composite undergoing damage process contains intact and broken reinforcements in a matrix. To describe the load carrying capacity of cracked reinforcement, the average stress of cracked ellipsoidal inhomogeneity in an infinite body as proposed in the previous paper is introduced. An incremental constitutive relation on particle or short-fiber reinforced composites including progressive cracking of the reinforcements is developed based on Eshelby's (1957) equivalent inclusion method and Mori and Tanaka\`s (1973) mean field concept. Influence of the cracking damage on the stress-strain response of composites is demonstrated.

Fabrication of SiC/SiC Composites by Reaction Sintering Process (반응소결법에 의한 SiC/SiC 복합재료의 제조)

  • Lee, S.P.;Yoon, H.K.;Kohyama, A.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.27-31
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    • 2001
  • Hi-Nicalon SiC fiber reinforced SiC composites (SiC/SiC) have been fabricated by the reaction sintering process. Braided Hi-Nicalon SiC fiber with double interphases of BN and SiC was used in this composite system. The microstructures and the mechanical properties of reaction sintered SiC/SiC composites were investigated through means of electron microscopies (SEM, TEM, EDS) and bending tests. The matrix morphology of reaction sintered SiC/SiC composites was composed of the SiC phases that the composition of the silicon and the carbon is different. The TEM analysis showed that the residual silicon and the unreacted carbon were finely distributed in the matrix region of reaction sintered SiC/SiC composites. Reaction sintered SiC/SiC composites also represented proper flexural strength and fracture energy, accompanying the noncatastrophic failure behavior.

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Multi-Step Reheating Process of Metal Matrix Composites for Thixoforming (Thixoforming을 위한 금속 복합재료의 다단 재가열 공정)

  • 허재찬;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.180-183
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    • 1997
  • The forming process of metal matrix composites by the die casting and squeeze casting process are limited in size and dimension in term of final parts without machining. The thixoforming process for metal matrix composites has numerous advantages compared to die casting, squeeze casting and compocasting. The characteristics of thixoforming process can decrease the liquid segregation because of he improvement in fluidity in a globular microstructure state and utilizes flow without air entrapment. Therefore, in order to obtain the sound parts of metal matrix composites by using thixoforming process which as co-existing solidus-liquidus pahse, it si very important to obtain reheating condition. However, for he thixoforming process, the billet with the desired volume fraction must be heated to obtain a uniform temperature distribution over the entire cross-sectional areas. To obtain the reheating conditions of composites, the particulate reinforced metal matrix composites for thixoforming were fabricated by combined stirring process which is simultaneously performed with electro-magnetic stirring process which is simultaneously performed with electro-magnetic stirring and mechanical stirring process.

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A Study on Molding Process Fiber Reinforced Plastic Composites (Flow analysis Measurement of viscosity of Unidirectional Fiber Reinforced Plastic Composites) (섬유강화 플라스틱 복합재의 성형공정에 관한 연구(일방향 섬유강화 복합재의 점도측정 및 유동해석))

  • 조선형;안종윤;이국웅;윤성운
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.103-114
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    • 2001
  • During a compression molding process of Unidirectional Fiber Reinforced Plastic Composites, control of filling patterns in mold and distribution of fiber is needed to predict the effects of molding parameters on the flow characteristics. To obtain an excellent product and decide optimum molding conditions, it is important to know the relationship between molding conditions and viscosity. In this study, the anisotropic viscosity of the Unidirectional Fiber Reinforced Plastic Composites is measured by using the parallel plastometer. The model for flow state has been simulated by using the viscosity. The composites is treated as an incompressible New-tonian fluid. The effects of longitudinal/transverse viscosity ration A and slip parameter $\alpha$ on buldging phenomenon and mold filling patterns, are also discussed.

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Study on the Change of Physical Properties with Silica Contents in Solution Styrene-Butadiene Rubber (SSBR)/Silica Composites

  • Kim, Tae Yeop;Won, Sung Yeon;Kang, Shin Hye;Cho, Ur Ryong
    • Elastomers and Composites
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    • v.52 no.1
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    • pp.17-21
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    • 2017
  • The optimum mixing conditions of silica and silane containing rubber composites were evaluated by investigating the properties of rubber composites prepared with a silica composition of 10, 20, 40, 60, and 80 g, respectively. The crosslinking rate decreased with increasing silica content, with he promoters being adsorbed on the silica surface with in the rubber composite. As a result, the increase in crosslinking time resulted in the destruction of the silica structure. The increase of the bound rubber content due to the destruction of the silica structure inhibited the chain motion of the polymer molecules and reduced the cohesion of the silica itself. Finally, the increase of silica content showed the increase of hardness, tensile strength, and storage modulus of rubber composites.