• 제목/요약/키워드: COMPOSITES

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$Al/SiC/Al_{2}O_{3}$복합재료의 기계적 성질 및 마멸특성 (Mechanical Properties and Wear Behaviour of $Al/SiC/Al_{2}O_{3}$ Composite Materials)

  • 임흥준;김영한;한경섭
    • 대한기계학회논문집
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    • 제17권10호
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    • pp.2498-2508
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    • 1993
  • $Al/SiC/Al_{2}O_{3}$ hybrid composites are fabricated by squeeze infiltration method. From the misconstructive of $Al/SiC/Al_{2}O_{3}$ hybrid composites fabricated by squeeze infiltration method, uniform distribution of reinforcements and good bondings are found. Hardness value of $Al/SiC/Al_{2}O_{3}$ hybrid composites increases linearly with the volume fraction of reinforcement because SiC whisker and $Al_{2}$O$_{3}$ fiber have an outstanding hardness. Optimal aging conditions are obtained by examining the hardness of $Al/SiC/Al_{2}O_{3}$ hybrid composites with different aging time. Tensile properties such as Young's modulus and ultimate tensile strength are improved up to 30% and 40% by the addition of reinforcements, respectively. Failure mode of $Al/SiC/Al_{2}O_{3}$ hybrid composites is ductile on microstructural level. Through the abrasive wear test and wear surface analysis, wear behaviour and mechanism of 6061 aluminum and $Al/SiC/Al_{2}O_{3}$ hybrid composites are characterized under various testing conditions. The addition of SiC whisker to $Al/SiC/Al_{2}O_{3}$ composites gives rise to improvement of the wear resistance. The wear resistance of $Al/SiC/Al_{2}O_{3}$ hybrid composites is superior to that of Al/SiC composites. The wear mechanism of aluminum alloy is mainly abrasive wear at low speed range and adhesive and melt wear at high speed range. In contrast, that of $Al/SiC/Al_{2}O_{3}$ hybrid composites is abrasive wear at all speed range, but severe wear when counter material is stainless steel. As the testing temperature increases, wear loss of aluminum alloy decreases because the matrix is getting more ductile, but that of $Al/SiC/Al_{2}O_{3}$ hybrid composites is hardly varied. Oil lubricant is more effective to reduce the wear loss of aluminum alloy and $Al/SiC/Al_{2}O_{3}$ hybrid composites at high speed range.

폴리에스테르/폴리프로필렌 복합형 지오텍스타일의 내후성 평가 (Assesment of Weather ability of Polyester/Polypropylene Geotextile Composites)

  • 전한용
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 1999년도 토목섬유 학술발표회 논문집
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    • pp.39-55
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    • 1999
  • Geotextile composites to improve the weather ability were composed of recycled polyester geotextile with carbon black as ultraviolet stabilizer and polypropylene geotextile by needle-punching method, and evaluated physical properties, ultraviolet resistance and chemical stability. Retention ratio of tensile properties of non woven polypropylene geotextiles were decreased about 50% by the exposed condition with ultraviolet but those of geotextile composites were slightly decreased than polypropylene geotextiles. Geotextile composites which have larger weights of polyester geotextile were more stable against ultraviolet. For chemical stability, the changes of tensile properties of geotextile composites were in the range of -20~+10% at the various chemical conditions.

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산업부산물을 활용한 섬유보강 시멘트 복합체의 가학적 특성에 관한 실험적 연구(I ) (An Experimental study on the Mechanical Properies of Fiber Reinforced Cement Composites Utilizing y-Products(II))

  • 박승범;윤의식;조청위
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1993년도 봄 학술발표회 논문집
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    • pp.93-98
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    • 1993
  • In order to discuss the mechanical properties of fiber reinforced composites with fly ash, lime, gypsum and polymer emulsion-Stylene Butadiene Rubber Latex (SBR) , experimental studies on FRC were carried out. The kinds of fiber used in FRC are PAN-dervied and Pitch-derived carbon fiver, alkali-resistance glass fiber. As a test results, the flexural strength and tougthness of fiber reinforced fly ash. lime.gypsum cement composites are remarkably increased by fiber contents ,but compressive strength of the composites are influenced by kinds of fiber more than by fiber contents. Also, addition of a polymer emulsion (SBR) to the composites decreased the bulk specific gravity, but compressive and flexural strengths, toughness of the composites are not influenced by it, are considerably improved by increasing fiber contents.

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카본/나일론 복합재료의 냉각속도에 따른 기계적 특성변화 (Effect of Cooling Rate on Mechanical Properties of Carbon/Nylon66 Composites)

  • 홍순곤;변준형;황병선;강범수
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.122-125
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    • 2001
  • The objective of this research is to develop hybridized yarns for thermoplastic composites, and to examine tile effect of cooling rate on mechanical properties of the composites. The co-braided yarn utilizing carbon fibers as reinforcements and Nylon 66 fibers as matrix materials has been fabricated. Thermoplastic composites have been manufactured by the hot-press forming process. For the processing conditions, cooling rates of $-2.5^{\circ}C$/min and $-60^{\circ}C$/min have been considered. Three-point bending test and losipescu shear test were performed to investigate the effect of the cooling rate and the surface treatment of carbon fibers. SEM photographs were used to investigate the fracture surfaces of the tested samples. The cooling rate of $-60^{\circ}C$/min resulted in the higher strength and elastic modulus for bending and shear tests. The composites of the epoxy-sized carbon fibers showed the lowest strength due to the degradation of the sizing material during the thermoforming process.

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Hybrid 열가소성 복합재료의 압축성형에서 공정변수의 최적화 (Optimization of Processing Parameters of Compression Molding of Hybrid Thermoplastic Composites)

  • 이중희;허석봉;이봉신
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.29-32
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    • 2001
  • The objective of this work was to optimize processing parameters of hybrid thermoplastic composites in compression molding. The mechanical properties of the composites manufactured with various forming conditions were measured to characterize processing parameters. Polypropylene(PP) composites containing randomly oriented long carbon fiber and carbon black were used in this work. The composite materials contained 5%, 10%, 15%, and 20% carbon fiber and 5%, 10%, 15%, 20%, and 25% carbon black by weight. Compression molding was conducted at various mold temperatures. The temperature of the material in the mid-plain was monitored during the forming. Crystallinity was also measured by using XRD. The tensile modulus of the composites increase, with increasing the mold temperature. However, the impact strength of the composites decreases as mold temperature increases.

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차세대 복합재료의 개발에 관한 연구(부직포 삽입형 하이브리드 복합재료) (A Study on the Development of the Next Generation Composite Materials(Hybrid Composites with Non-Woven Tissue))

  • 이승환;;정성균;임승규
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.195-198
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    • 2001
  • To improve the properties of FRP composite materials, the hybrid prepreg with non-woven tissue (NWT) is developed. The hybrid prepreg consists of undirectional prepreg and NWT prepreg. The NWT prepreg is made by compounding the NWT and polymer resin, which is similar to the production method of FRP prepreg. The NWT has short fibers which are discretely distributed with in-plane random orientation. The stiffness and strength of NWT composites are lower than those of continuously fibrous composites. The strengthening technique and fabricating technique for the hybrid prepreg are described in this work. The mechanical characteristics of hybrid composites with NWT are discussed and compared with those of the FRP composites.

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인장/압축 하중 하에서 FEA를 이용한 굴곡진 보강섬유를 가진 두꺼운 복합재료의 강도예측에 관한 연구 (Strength Prediction of Thick Composites with Fiber Waviness under Tensile/Compressive Load Using FEA)

  • 류근수;전흥재
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.129-132
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    • 2001
  • Fiber waviness is one of manufacturing defects encountered frequently in thick composite structures. It affects significantly on the behavior as well as strength of thick composites. The effects of fiber waviness on tensile/compressive nonlinear elastic behavior and strength of thick composite with fiber waviness are studied theoretically and experimentally. FEA(Finite Element Analysis) models are proposed to predict tensile/compressive nonlinear behavior and strength of thick composites. In the FEA models, both material and geometric nonlinearities were incorporated into the model using energy density, iterative mapping and incremental method. Also Tsai-Wu criteria was adopted to predict the strength of thick composites with fiber waviness. Tensile and compressive tests were conducted on the specimens with uniform fiber waviness. It was observed that the degree of fiber waviness in composites significantly affected the nonlinear behavior and strength of the composites

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Nicalon/CAS 세라믹 복합재료의 인장특성 (Tension Behavior of Nicalon/CAS Ceramic Composites)

  • 김정국;김원경
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.232-237
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    • 2004
  • The tension behavior of Nicalon/CAS glass-ceramic matrix composites was investigated. Infrared (IR) thermography was employed for two different types of $Nicalon^{TM}/CAS$ composites, i.e., cross-ply and unidirectional specimens. During tensile testing, an IR camera was used for in-situ monitoring of progressive damages of $Nicalon^{TM}/CAS$ samples. The IR camera provided the temperature changes during tensile testing. Microstructural characterization using scanning electron microscopy (SEM) was performed to investigate the fracture mechanisms of $Nicalon^{TM}/CAS$ composites. In this investigation, the thermographic NDE technique was used to facilitate a better understanding of the fracture mechanisms of the $Nicalon^{TM}/CAS$ composites during tensile testing.

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탄소섬유 보강 플라이 애쉬-시멘트 복합재의 역학적 특성에 관한 실험적 연구(I) (Experimental Study on the Mechanical Properties of CF Reinforced Fly Ash-Cement Composites(I))

  • 박승범;윤의식;송용순
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1990년도 봄 학술발표회 논문집
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    • pp.11-15
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    • 1990
  • Results of an experimental study on the manufacture and the mechanical properties of carbon fiber reinforced fly ash-cement composites are presented in this paper. The carbon fiber reinforced fly ash-cement composites using silica powder and a small amount of Ethylene vinyl acetate emulsion are prepared with carbon fiber, foaming agents and curing conditions. As a result, the manufacturing process technology of carbon fiber reinforced fly ash-cement composites is developed. And the mechanical properties such as compressive, tensile and flexural strengths and drying shrinkage of lightweight carbon fiber reinforced fly ash-cement composites are improved by using a small amount of Ethylene vinyle acetate emulsion. The development and applications of precast products and the design systems of lightweight carbon fiber reinforced fly ash-cement composites are expected in the near future.

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