• Title/Summary/Keyword: CO tube

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Weld Quality Monitoring and Seam Tracking in Making of Welded Tube using $CO_2$ Laser ($CO_2$ 레이저를 이용한 용접튜브 제조공정에서의 용접선 추적 및 용접품질 모니터링)

  • Suh, Jeong;Lee, Jae-Hoon;Kim, Jeng-O;Kang, Hee-Shin;Lee, Moon-Yong;Jung, Byung-Hun
    • Journal of Welding and Joining
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    • v.21 no.7
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    • pp.34-41
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    • 2003
  • Weld quality monitoring and seam tracking along the butt-joint lengthwise to the tube axis are studied. The material of tube is 60kg/$\textrm{mm}^2$ grade steel sheet, and the longitudinal butt-joint is shaped by 2 roll bending machine. The tube with a thickness of 1.5mm, diameter of 105.4mm and length of 2000mm is successfully obtained by the $CO_2$ laser welding system equipped with a seam tracker and plasma sensor. Experimental results show that the developed welding system can be used for the precision seam tracking and the real-time monitoring of weld quality, and the laser welded tube can be used for car body md component after tubular hydroforming.

Minimization of Welding Defect in $CO_2$ Laser Welded Tube

  • Suh Jeong;Kang Hee-Shin;Lee Jae-Hoon;Park Kyoung-Taik;Lee Moon-Yong;Jung Byung-Hun
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.3
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    • pp.19-23
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    • 2005
  • To minimize the weld defect in manufacturing of the welded tube by using $CO_2$ laser, the monitoring of the welding quality and the seam tracking along the butt-joint lengthwise to the tube axis are studied. The longitudinal butt-joint is shaped from $60kgf/mm^2$ grade steel sheet by 2 roll bending method, and welded by the $CO_2$ laser welding system equipped with the seam tracker and plasma sensor. The laser welded tube has the thickness of 1.5mm, diameter of 105.4mm and length of 2000mm. The precise positioning of the laser beam on the butt-joint to be assembled is obtained within $200{\mu}m$ by the laser vision sensor. The artificial defects in the butt-joint are well observed by the signal of plasma intensity measured from the plasma sensor of UV wavelength range within 400nm. The developed $CO_2$ laser tube welding system has the function of the precision seam tracking and the real-time monitoring of the welding quality. In conclusion, the laser welded tube can be used for manufacturing of automobile chassis and components after hydro-forming.

Prediction of Adiabatic Capillary Tube Length of Heat Pump Using Carbon Dioxide (CO2 히트펌프용 단열 모세관 길이 예측에 관한 연구)

  • Oh, Hoo-Kyu;Choi, Kwang-Hwan;Jeon, Min-Ju;Son, Chang-Hyo
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.5
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    • pp.576-581
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    • 2011
  • In this paper, the prediction of adiabatic capillary tube of heat pump using carbon dioxide is investigated theoretically and experimentally to offer the basic design data for the operating parameters of this system. The operating parameters considered in this study include evaporation temperature, cooling pressure of gas cooler, mass flowrate, and the length and diameter of capillary tube. Based on study results of several researchers, the correlation predicting the length of capillary tube of $CO_2$ heat pump was proposed. And the experimental results of evaporation temperature, mass flowrate and cooling pressure in adiabatic capillary tube have an good agreement to those calculated from Eq. (3) within 0.63~10.9%. Therefore, the prediction calculating the length of adiabatic capillary tube of $CO_2$ heat pump was proposed at the given conditions such as cooling pressure, evaporation temperature and capillary tube diameter.

EXPERIMENTAL AND COMPUTATIONAL PREDICTION OF CONCENTRATION OF CARBON MONOXIDE GAS RELEASED FROM EXHAUST TUBE OF GAS BOILER (가스보일러 배기통 이탈에 의한 CO가스 누출확산 실험 및 수치해석)

  • Kang, Seung-Kyu;Choi, Kyung-Suhk;Yoon, Joon-Yong
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.172-175
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    • 2008
  • In the last five years, 45 people died and 104 were wounded because of carbon monoxide poisoning accident. CO poisoning accident is higher than any other gas accident in the rate of deaths/incidents. Most of these CO poisoning accidents were caused by defective exhaust tube in the old gas boiler and multi-use facility. In this study, the spread of CO gas released from leakage hole of exhaust tube was analyzed by computational flow modeling and concentration measuring test. CO gas leaked form exhaust tube in a building was highest concentrated near the ceiling and formed the circular currents along the walls. Through these experiments and simulation, the reasonable installation location of CO alarm was made certain and suggested.

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Experimental Studies on the Evaporative Heat Transfer Characteristics of CO2/Propane Refrigerant Mixtures in Horizontal Smooth and Micro-fin Tubes (이산화탄소/프로판 혼합냉매의 수평평활관 및 마이크로 핀관에서의 증발열전달에 관한 실험적 연구)

  • Cho, Jin-Min;Kim, Yong-Jin;Kim, Min-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.4
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    • pp.290-299
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    • 2008
  • Evaporation heat transfer characteristics of $CO_2$/propane mixtures in horizontal smooth and micro-fin tubes have been investigated by experiment. The experiments were carried out for several test conditions of mass fluxes, heat fluxes, compositions of $CO_2$/propane refrigerant mixtures and tube geometries. Direct heating method was used for supplying heat to the refrigerant where the test tube was uniformly heated by electric current which was applied to the tube wall. Heat transfer coefficient data during evaporation process of $CO_2$/propane mixtures were measured for 5 m long smooth and micro-fin tubes with outer diameters of 5 mm, respectively. The tests were conducted at mass fluxes of 318 to 997 $kg/m^2s$, heat fluxes of 6 to 20 $kW/m^2$ and for several mixture compositions (100/0, 75/25, 50/50, 25/75, 100/0 by wt% of $CO_2$/propane). The differences of heat transfer characteristics between smooth and micro-fin tubes for various compositions of $CO_2$/propane refrigerant mixtures and the effect of mass flux, and heat flux on enhancement factor (EF) and penalty factor (PF) were presented.

Gas Diffusion Tube Dimension in Sensor-Controlled Fresh Produce Container System to Maintain the Desired Modified Atmosphere

  • Jo, Yun Hee;An, Duck Soon;Lee, Dong Sun
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.19 no.2
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    • pp.61-65
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    • 2013
  • Modified atmosphere (MA) of reduced $O_2$ and elevated $CO_2$ concentrations has been used for keeping the quality of fresh produce and extending the shelf life. As a way to attain the beneficial MA package around the produce, a gas diffusion tube or perforation can be attached onto the container and controlled on real time in its opening/closing responding to $O_2$ and $CO_2$ concentrations measured by gas sensors. The timely-controlled opening of the gas diffusion tube can work in harmony with the produce respiration and help to create the desired MA. By use of the mathematical modeling, the effect of tube dimension on the controlled container atmosphere was figured out in this study. Spinach and king oyster mushroom were used as typical commodities for designing the model container system (0.35 and 0.9 kg in 13 L, respectively) because of their respiration characteristics and the optimal MA condition ($O_2$ 7~10%/$CO_2$ 5~10% for spinach; $O_2$ 2~5%/$CO_2$ 10~15% for mushroom). With a control logic for the gas composition to stay as close as possible to optimum MA window without invading injurious low $O_2$ and/or high $CO_2$ concentrations, the atmosphere of the sensor-controlled container could stay at its lower $O_2$ boundary or upper $CO_2$ limit under certain tube dimensional conditions. There were found to be the ranges of the tube diameter and length allowing the beneficial MA. The desired range of the tube dimension for spinach consisted of combinations of larger diameter and shorter length in the window of 0.3~2 cm diameter and 0.2~10 cm length. Similarly, that for king oyster mushroom was combinations of larger diameter and shorter length in the window of 0.9~2 cm diameter and 0.2~3 cm in length. Clear picture on generally affordable tube dimension range may be formulated by further study on a wide variety of commodity and pack conditions.

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A Feasibility Study on the Application of Stern Tube Unit for the Twin Skeg LNG Carrier (쌍축 LNG 운반선에 대한 선미관 유닛 적용 가능성 연구)

  • Shin, Sang-Hoon;Sung, Young-Jae;Park, Jeong-Yong;Han, Bum-Woo
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.4
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    • pp.282-289
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    • 2016
  • Traditional construction method of the stern tube is difficult to control the process and needs excessive working hours. Recently in order to resolve these issues, stern tube unit has been installed for some commercial vessels. The stern tube unit is a monolithic structure of bush and related components. The purpose of this study is to carry out a feasibility study for application of the stern tube unit for a 174K twin skeg LNG carrier. In this study, a 19,000 TEU container carrier installing the stern tube unit has been selected to compare with the deformations of stern for a 174K twin skeg LNG carrier.

Experimental Study on Compact type CO2 Gas Cooler(2) - Experiments and Predictions on Heat Flowrate and Pressure Drop - (CO2 가스쿨러용 콤팩트열교환기 개발에 관한 연구(2) - 열유량과 압력강하에 관한 실험 및 예측 -)

  • Oh, Hoo-Kyu;Son, Chang-Hyo
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.2
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    • pp.259-266
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    • 2010
  • The heat flowrate and pressure dorp of $CO_2$ in a multi-tube-in-tube helical coil type gas cooler were predicted using LMTD method and compared with the experimental data. The mass flowrate of $CO_2$ and coolant were varied from 0.06 to 0.075 [kg/s], and the cooling pressure of gas cooler were from 8 to 10 [MPa], respectively. The LMTD method is used to predict the heat flowrate and pressure drop of supercritical $CO_2$ during in-tube cooling. The equations used by LMTD method were Gnielinski correlation for $CO_2$ and Dittus-Boelter correlation for coolant, respectively. The equation used to predict the pressure drop of $CO_2$ and coolant is Blasius correlation. In comparison of heat flowrate and pressure drop of $CO_2$ measured by experiment to that predicted by LMTD method, the experimental heat flowrate and pressure drop of $CO_2$ in the multi-tube-in-tube helical coil type gas cooler shows a relatively good agreement with that predicted by LMTD method.

Heat Transfer and Pressure Drop of $CO_2$ Gas Cooler in a Helically Coiled Tube (헬리컬코일형 $CO_2$ 가스쿨러의 열전달과 압력강하)

  • Kyoung, Nam-Soo;Yu, Tae-Guen;Son, Chan-Hyo;Oh, Hoo-Kyu
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.246-247
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    • 2005
  • The paper presents the heat transfer characteristics during cooling process of carbon dioxide($CO_2$) in a helically coiled tube. The main components of the apparatus consist of a receiver, a variable speed pump, a mass flowmeter, a pre-heater, a gas cooler(test section) and an isothermal tank. The test section with the inner diameter 4.55 [mm] is a tube in tube type heat exchanger with refrigerant flowing in the inner tube and water flowing in the annulus. The main results were summarized as follows : The heat transfer coefficient increases with respect to the decrease of the gas cooler pressure in a supercritical region and the increase of the refrigerant mass flux. The pressure drop decreases in increases of the gas cooler pressure and increases with respect to increases the refrigerant mass flux.

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Auto-Bending Manufacturing System for Boiler Tubes (보일러 튜브 자동벤딩 생산시스템 개발)

  • Lee, Hyun-Soo;Kang, Moon-Hyun;Park, Jun-Kon;Hur, Kwan;Sung, Joon-Suk;Heo, Wang-Soon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.450-454
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    • 1997
  • This system is the automatic boiler tube bending equipment which has four heads for bending the tube and the carriage for moving the tube. The system consists of two frames for transporting each moving parts, high-frequency heating equipment for heating the tube in hot bending, control panel for inputting the job data operating, remote control unit for concetration and distribution of input/output, and the monitoring system which can establish unmanned operationby receiving the bending job data via LAN form a design teamwhich produces the job data and schedule based on master production plan and diagnoses bending data change, input, whole system status, and system malfunctions. By employing this system, 30% of production improvement was achieved was achieved comparing to the existing bending system.

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