• 제목/요약/키워드: CNC Tool

검색결과 430건 처리시간 0.023초

CNC 공작기계 상에서 접촉식 측정 프로브를 이용한 홀 측정 프로그램 개발 (Development of Hole Inspection Program using Touch Trigger Probe on CNC Machine Tools)

  • 이찬호;이응석
    • 대한기계학회논문집A
    • /
    • 제36권2호
    • /
    • pp.195-201
    • /
    • 2012
  • 다양한 소비자의 요구에 따라 가공된 제품을 좀더 신속하고 정확하게 측정할 수 있는 공작기계 내 자동계측장치를 적용하는 사례가 급격히 증가하고 있다. 자동 계측으로 가장 많이 활용되는 접촉식 측정 프로브는 주로 공작물의 가공 원점을 설정하고, 정확한 치수 검사를 통한 불량유무 판정 및 보상가공에 많이 활용된다. 따라서 본 연구에서는 기기상 자동계측장치인 접촉식 측정 프로브를 활용하여 가공된 형상을 신속하고 정확하게 측정하는 방법을 연구하였으며 이를 위하여 가장 많이 활용되는 홀 측정 사이클에 대한 매크로 프로그램을 개발하였다. 또한 측정 시 홀의 진원도 오차에 따라 발생할 수 있는 편심량을 시뮬레이션하여 분석하였으며 본 연구의 신뢰성을 높이기 위하여 기기상에서 개발된 홀 측정 매크로 프로그램을 이용하여 홀플레이트에 대한 측정이 이루어졌으며, 진원도 오차에 따른 편심량을 검증하였다.

Cam의 CAD/CAM (CAD/CAM system for Cam)

  • 김기대
    • Journal of Biosystems Engineering
    • /
    • 제16권3호
    • /
    • pp.228-238
    • /
    • 1991
  • Cam plays very important roles due to continuous requirement for the high-speed and automation of the machinery. A large number of studies of cam curve were carried out by many researchers, and CNC milling and machining center for manufacturing cam have been widely used recently. The purpose of this study was to develop a CAD/CAM system for cam using QuickBasic language in 16-bit PC for application of cam design and manufacturing. Results obtained were as follows : 1. It was possible to input data by entering cam angle and its corresponding R, from 0 to 360 deg. of cam angle. The tediousness at entering data was minimized because of the same data format for both cylindrical cam and disc cam, and free format used for data file. 2. It was possible to design cam by choosing only the number of cam curve because of developing the CAD/CAM program with dimensionless method of cam curves including widely used 19 kinds. After selecting the number of the cam curve, the CAD/CAM system automatically shows the characteristics of cam motion enough to help a designer to decide : displacement, velocity, acceleration and jerk. 3. It was possible to execute, in an efficient way, both the cam profile synthesis and the generation of NC program for CNC machining center by using the input data. 4. This NC program generated by the CAD/CAM system developed here, was evaluated as positive in relation with actual manufacturing experiments and thought to be useful in its application without any modification. It can be said that this CAD/CAM system could be used by the beginners to design and manufacture the cam automatically as the system consists of very simple dialogue methods. In addition, self-developed QuickBasic would be would used as a basic tool for further stuides in this area of research, together with application.

  • PDF

이득 설계가 간단한 선형전동기 2자유도 PID 위치제어기 구현 (Implementation of the two-degree-of freedom PID Position Controller for Linear Motor Drive with Easy Gain Adjustment)

  • 하홍곤;이창호
    • 융합신호처리학회논문지
    • /
    • 제8권2호
    • /
    • pp.124-129
    • /
    • 2007
  • 최근, 반도체장비, 공구이송장비 그리고 CNC같은 여러 산업분야에 선형기계의 응용이 크게 증가하고 있다. 그러나 선형전동기는 진동특성을 가지고 있다. 그러므로 이러한 응용분야에서 정상 및 과도응답상태에서 고성능 위치제어가 필요하게 된다. 본 논문에서 간단하면서도 강력한 위치제어법을 2자유도 PID제어기를 이용하여 제안하였다. 이 기법은 과도현상없이 선형기계를 구동할 수 있는 잇점과 간단한 이득 동조를 할 수 있다. 일반적인 PID 제어기에 비해서 2자유도 제어기를 사용한 선형 전동기의 제어계의 성능 향상이 논의되었다. 그리고 시뮬레이션의 결과로 위치제어계의 응답에서 과도응답과 기동특성의 향상, 그리고 불필요한 진동성분의 제거에 유효함을 확인하였다.

  • PDF

TEM 정밀 시편 제작용 몰리브덴 합금 미세 고정 부품의 제작을 위한 절삭 가공 방법에 관한 연구 (A study on machining method about molybdenum alloy micro fixing part for TEM precision specimen.)

  • 김기범;이창우;이해진;함민지;김건희
    • Design & Manufacturing
    • /
    • 제11권3호
    • /
    • pp.19-24
    • /
    • 2017
  • In these days, increase requirement of TEM (Transmission Electro Microscope) in not only scientific field but also industrial field. Because TEM can measure inner-structure of specimen a variety of materials like metal, bio. etc. When use TEM, specimen should be thin about 50nm. So making for thin specimen, use Ion milling device that include specimen holder. The holder generally made of Aluminium Aluminium holder is worn away easily. For this reason, using time of ion milling with aluminum holder is too short. To solve the problem, we replace aluminium holer to molybdenum alloy holder. In this paper, we design molybdenum alloy holer for CAM and modify CAD modeling for effective machining process. So we array a specimen 3 by 4 and setup orientation for one-shot machining process. Next we make a CAM program for machining. we making a decision two machining strategy that chose condition of tool-path method, step-down, step-over. etc. And then conduct machining using CNC milling machining center. To make clear difference between case.1 and case.2, we fixed machining conditions like feed-rate, main spindle rpm, etc. After machining, we confirm the condition of workpiece and analysis the problems case by case. Finally, case.2 work piece that superior than case.1 cutting with WEDM because that method can not ant mechanical effect on workpiece.

디지털 설계교육을 위한 디지털 건축모형제작 기술 적용에 대한 연구 (A Study on the Application of the Digital Architecture Model Fabrication for Digital Design Education)

  • 하승범;이강복
    • 한국디지털건축인테리어학회논문집
    • /
    • 제12권1호
    • /
    • pp.25-33
    • /
    • 2012
  • Ever since the local interior and architecture design industry adopted Digital fabrication modeling tool for its design operation in early 1990's, working environment has been changing. The Purpose of study is to analyze the digital Architecture fabrication modeling for digital design education in academy course. Digital Design Tools, Digital Space and Form, Digital Materiality and Digital Production. The Digital fabrication modeling is and important role in a traditional design process and digital design process. It is comprised of digital input devices(3D digitizer, 3D design tools) and digital output devices(cutting plotters, laser cut, CNC machines, 3D printers). Digital input devices can be shift a traditional design process to digital design process. Digital output devices are the principle of digital fabrication by CAD/CAM. Also, the result of this study provide the fundamental data for physical resources and digital design curriculum in KAAB.

절삭가공조건의 데이터베이스 구축에 관한 연구 (A Study on the Construction of Database in Cutting Conditions)

  • 이정길;손덕수;이우영;유중학;임경화
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 춘계학술대회 논문집
    • /
    • pp.354-358
    • /
    • 2004
  • There was not the evident analysis about the cutting process of CNC machining, and wouldn't be difficult to estimate the result of machining for the various cutting conditions. Therefore they were not founded the systemic technology about the optimum cutting conditions and selection of cutting tools. So this study have investigated the common facts for needs through the end-mill cutting machining by Machining-Centers or High-speed cutting machines, and developed the user-centered intelligent decision system to selection of the methodology about cutting conditions to improve the machining efficiency of end-mill cutting process.

  • PDF

머시닝센터를 위한 윤곽오차 분석 및 이송축 제어기 최적화 (Contour Error Analysis and Feed Controller Optimization for Machining Center)

  • 김성현;윤강섭;이만형
    • 한국공작기계학회논문집
    • /
    • 제12권3호
    • /
    • pp.17-24
    • /
    • 2003
  • One of the most important performance criteria related to the gain tuning of controller for CNC machining center is the contour error. This study analyzed circular error by the axis-matched and mismatched cases. To reduce ellipse and radius error, it is necessary to set the gain for each axis to be same bandwidth and high response. Based on the analysis in the frequency domain, we simulate feed system by mathematical model and then predict bandwidth of each axis. For analysis of structure vibration while the each axis is moving, we try the various of measuring method and position loop is improved by jerk limit.

공작기계 주축용 베어링 결함검출 (The Detection of Main Spindle Bearing Defect for Machine Tool)

  • 오석영;정의식;임영호
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1993년도 추계학술대회 논문집
    • /
    • pp.351-356
    • /
    • 1993
  • 최근의 프로세스 공업화에 있어서 생산Line의 장치나 기계류는 점차 대형화, 고속화,연속화,복잡화되고 있다. 또한, 기계가공공업,자동차공업,기계,전자부품의 가공조립등의 생산설비는 각설비가 고도로 자동화되고 있는 실정으로 공장 전체의 유기체적인 제어 및 감독을 필요로 하고 있다. 마찬가지로 기계부품제작산업도 CNC.FMS등으로 점차 조작화,자동화됨에 따라 공작기계 장치나 기계류등의 이상이나 고장으로 생산 및 품질에 미치는 영향도 종래와 비교할 수 없을 정도로 중요시 되고 있는 실정이다, 이와같이 설비의 안전성을 도모하고 고신뢰도를 부여하기위해서는 기계설비의 이상 및 고장진단이 필수적이며, 공장 자동화와 함께 공작기계자체의 고장 및 이상진단을 실시하고, 검출된 신호의 크기등으로 고장상태를 판정해야만 한다. 공작기계에서 동적인 회전시스템을 이루는 주축용베어링의 손상은 제작하고자 하는 제품의 정밀도 표면거칠기등의 저하 뿐만아니라 시스템 전체의 기능까지도 떨어뜨리는 요인이 될수 있으므로 베어링 상태를 진단하여 송상유무를 판단하는것은 필수적이라 생각된다.

  • PDF

비전 프로브를 이용한 기상에서의 복합곡면의 역공학 (Reverse Engineering of Compound Surfaces on the Machine Tool using a Vision Probe)

  • 김경진;윤길상;초명우;권혁동;서태일
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.287-292
    • /
    • 2002
  • This paper presents a reverse engineering method for compound surfaces using vision system. A CNC machining center is used as a measuring station, which is equipped with slit beam generator and vision probe. Since obtained data using slit beam or laser scanner may have much data loss along the edge of compound surfaces, an algorithm is presented in this study to recover missing geometric data at such region. First, b-spline interpolation is applied to extract edge information of the surface, and as a next step, b-spline approximation is applied to recover the missing geometric data. Finally, b-spline skinning method is applied to regenerate the surface information. Appropriate simulation and experimental works are preformed to very the effectiveness of the proposed methods.

  • PDF

실시간 NURBS 보간에 의한 동시 3차원 가공에 관한 연구 (Simultaneous 3D Machining with Real-Time NURBS Interpolation)

  • 홍원표;양민양;이응기
    • 한국정밀공학회지
    • /
    • 제19권5호
    • /
    • pp.89-94
    • /
    • 2002
  • Increasing demands on precision machining using CNC machines have necessitated that the tool to move with a position error as small as possible in 3-dimensional (3D) space. This paper presents the simultaneous 3D machining with a retrofitted PC-NC milling machine. To achieve the simultaneous 3-axis motions, a new precision interpolation algorithm for 3D Non-Uniform Rational B-Spline(NURBS) curve is used. With this accurate and efficient algorithm for the generation of complex. 3D shapes, a real-time NURBS interpolator was developed using a PC and the simultaneous 3D machining is accomplished.