• Title/Summary/Keyword: CNC 컨트롤러

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CNC 머신을 위한 실시간 임베디드 모션 컨트롤 시스템

  • 이근희;홍대희;최우천
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.323-323
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    • 2004
  • CNC 컨트롤러는 일반적인 공작기계나 특수한 가공기계를 대상으로 위치제어와 속도제어를 하는 장치로서, 기계적인 가공방식은 기본적으로 전통적인 방식에서 고정도화, 고속화, 고생산성화를 추구하는 기술로 발전하고 있다. 또한 다품종 소량생산을 위한 자동화와 무인화에 이르기까지 급속한 발전을 해왔다. 이러한 발전으로 CNC 컨트롤러는 여러 가지 일을 동시에 처리해야 하므로 멀티태스킹이 가능하여야 한다.(중략)

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기술개발성공사례 - (주)터보테크

  • Korean Federation of Science and Technology Societies
    • The Science & Technology
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    • v.30 no.8 s.339
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    • pp.92-93
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    • 1997
  • (주)터보테크는 CNC컨트롤러를 개발하여 세계시장을 제패하겠다는 의지로 10년 전에 창업한 벤처기업의 1세대이다. 과기원의 전자공학도였던 장흥순사장은 하얀 와이셔츠 대신 기름때 묻은 작업복으로 기술현장에 뛰어들어 공작기계 CNC컨트롤러 국산화에 성공, 지난해 매출을 1백90억원까지 올리는 기적을 이루었다.

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Design of a C-based Independent Motion Controller using CAD&CAM (CAD&CAM을 활용한 C기반 독립형 모션 제어기 설계)

  • Kim, Sam-Taek
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.16 no.5
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    • pp.105-110
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    • 2016
  • Recently, as to changes in the paradigm of domestic manufacturing CNC industry, the application of advanced technologies in machine tools are actively being pursued. IT in responsible for controlling it is the most important part in the field of CNC. The biggest lack of the necessary expertise in the field of motion control in CNC is coding G-Code in setting adjust coordinate directly and convert it through expensive foreign s/w rather than using windows language in PC based controller. In this paper, We implemented G-Code convert program that is change various type of CAD data to G-Code data and CAD/CAM application program and developed exclusive motion controller which is to run a robot directly using changed data.

Collection of NC Machining Time using Scene Change Detection Algorithm (영상변화판별 알고리즘을 이용한 NC 가공시간 집계)

  • Ko, Key-Hoon;Kim, Bo-Hyun;Choi, Byoung-Kyu
    • Proceedings of the Korea Information Processing Society Conference
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    • 2005.05a
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    • pp.793-796
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    • 2005
  • 금형공장의 생산 일정관리에 있어서 실제 가공작업에 대한 실적데이터의 집계는 매우 중요하지만, 이러한 작업상황을 기록하는 것에 대해서 현장 작업자는 비협조적이고 반감을 갖고 있는 실정이다. 현장에서는 작업자의 개입없이 CNC 장비의 컨트롤러와의 직접적인 인터페이스를 통해서 신호를 추출하고 자동으로 작업상황을 파악할 수 있는 시스템을 구축하려고 시도하고 있지만, 컨트롤러 메이커마다 다르게 적용해야 하고 많은 비용을 요구한다. 이러한 이유로 본 연구에서는 저가의 PC 카메라를 장비에 설치하여 가공상황에 대한 동영상을 수집하고 영상처리 알고리즘을 적용하여 가공시간을 집계하는 방법을 제안한다. 제안된 방법은 CNC 컨트롤러에 독립적으로 운용되며 저렴하게 시스템을 구축할 수 있는 장점이 있다. 본 연구에서는 무인가공과 유인가공 상황에 시범적으로 적용 및 운영함으로써 시스템의 활용가능성을 살펴보았다.

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Development of fault diagnosis and tole-service technology for CNC implementation (CNC 실장 고장진단 및 원격 서비스 기술 개발)

  • 김동훈;김선호;김도연;윤원수;김찬봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.7-10
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    • 2002
  • The diagnosis of faults of machine tool, which is controlled by CNC and PLC, is generally based on ladder diagram of PLC. Because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching for logical relation to fault reasons is required a lot of fault experiences and times, because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault lastly and correctly. The diagnosed reasons for fault are tele-serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

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CNC Implemented Fault Diagnosis and Remote-Service System (CNC에 실장한 고장진단 및 원격 서비스 시스템)

  • 김선호;김동훈;김도연;박영우;윤원수
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.89-97
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    • 2003
  • The faults diagnosis of machine tool, which is controlled by CNC(Computer Numerical Control) and PLC(Programmable Logic Controller), is generally based on ladder diagram of PLC because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching of logical relationship for fault reasons is required a lot of diagnosis experiences and times because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault fast and correctly. The diagnosed reasons for fault are remote serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

A Case Study on Diagnosis and Checking for Machine-Tools with an OAC (개방형 컨트롤러를 갖는 공작기계에 적합한 진단 및 신호점검사례)

  • 김동훈;송준엽;김경돈;김찬봉;김선호;고광식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.292-297
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    • 2004
  • The conventional computerized numerical controller (CNC) of machine tools has been increasingly replaced by a PC-based open architecture CNC (OAC) which is independent of the CNC vendor. The OAC and machine tools with OAC led the convenient environment where it is possible to implement user-defined application programs efficiently within CNC. Tis paper proposes a method of operational fault cause diagnosis which is based on the status of programmable logic controller (PLC) in machine tools with OAC. The operational fault is defined as a disability state occurring during normal operation of machine tools. The faults are occupied by over 70% of all faults and are also unpredictable as most of them occur without any warning. Two diagnosis models, the switching function (SF) and the step switching function (SSF), are propose in order to diagnose the fault cause quickly and exactly. The cause of an occurring fault is logically diagnosed through a fault diagnosis system (FDS) using the diagnosis models. A suitable interface environment between CNC and develope application modules is constructed in order to implement the diagnostic functions in the CNC domain. The diagnosed results were displayed on a CNC monitor for machine operators and provided to a remote site through a web browser. The result of his research could be a model of the fault cause diagnosis and the remote monitoring for machine tools with OAC.

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Real-time Line Interpolation of a NURBS Curve based on the Acceleration and Deceleration of a Servo Motor (서보 모터의 가감속을 고려한 NURBS 곡선의 실시간 직선 보간)

  • 이제필;이철수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.405-410
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    • 2001
  • In this paper, a new parametric curve interpolator is proposed based on a 3D(3-dimensional) NURBS curve. A free curve is generally divided into small linear segments or circular arcs in CNC machining. The method has caused to a command error, the limitation of machining speed, and the irregular machining surface. The proposed real-time 3D NURBS interpolator continuously generates a linear segment within the range of allowable acceleration/deceleration in the motion controller. Therefore, the algorithm calculates the curvature and the remained distance of a command curve for the smoothing machining. It is expected to attaining high speed and high precision machining in CNC Machine Tool.

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Prediction System of Thermal Errors Implemented on Machine Tools with Open Architecture Controller (개방형 CNC를 갖는 공작기계에 실장한 열변형량 예측 시스템)

  • Kim, Sun-Ho;Ko, Tae-Jo;Ahn, Jung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.5
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    • pp.52-59
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    • 2008
  • The accuracy of the machine tools is degraded because of thermal error of structure due to thermal variation. To improve the accuracy of a machine tools, measurement and prediction of thermal error is very important. The main part of thermal source is spindle due to high speed with friction. The thermal error of spindle is very important because it is over 10% in total thermals errors. In this paper, the suitable thermal error prediction technology for machine tools with open architecture controller is developed and implemented to machine tools. Two thermal error prediction technologies, neural network and multi-linear regression, are investigated in several methods. The multi-linear regression method is more effective for implementation to CNC. The developed thermal error prediction technology is implemented on the internal function of CNC.