• Journal of Multimedia Information System
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• 제2권3호
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• pp.255-262
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• 2015

The modern manufacturing systems and technologies produce products that are more accurate day by day. This can be reached mainly by improvement the manufacturing process with at the same time restricting more and more the quality specifications and reducing the uncertainty in part. The main objective an industry becomes to lower the part's variability, since the less variability - the better is product. One of the part of this task is measuring the object's uncertainty. The main purpose of this study is to understand the application of bootstrap method for uncertainty evaluation. Bootstrap method is a collection of sample re-use techniques designed to estimate standard errors and confidence intervals. In the case study a surface of an automobile engine block - (Top view side) is measured by Coordinate Measuring Machine (CMM) and analyzed for uncertainty using Geometric Least Squares in complex with bootstrap method. The designed experiment is composed by three similar measurements (the same features in unique reference system), but with different points (5, 10, 20) concentration at each level. Then each cloud of points was independently analyzed by means of non-linear Least Squares, after estimated results have been reported. A MatLAB software tool used to generate new samples using bootstrap function. The results of the designed experiment are summarized and show that the bootstrap method provides the possibility to evaluate the uncertainty without repeating the Coordinate Measuring Machine (CMM) measurements many times, i.e. potentially can reduce the measuring time.

• 대한기계학회논문집A
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• 제20권3호
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• pp.945-959
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• 1996

In this paper, a comprehensive computer model is described which can be used to generate the volumetric error map combining the machine parametric errors and the measurement prove error, for most types of CMMs and axis configurations currently in use.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.411-415
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• 2002

In this paper, a mechanical probe for CMM (Coordinate Measuring Machine) with a three-axis force-sensing unit is proposed, which is capable of measuring an actual contact position without the lobbing effect and the pre-travel error. The force-sensing unit detects the external force, which is act on the stylus of CMM during the measuring process. Thus, the contact point of the stylus of CMM can be estimated ken the direction of measured force components. Based on the structural analysis of the proposed CMM probe, the transformation matrix is derived and calibrated so that it shows linear relationships between the estimated force components from the output voltages and the real input forces. And, the relationships are verified through the computer simulation. The results show that the proposed mechanical probe is very useful fur detecting the contacting force components on measuring process of CMM.

• 한국정밀공학회지
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• 제20권11호
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• pp.134-141
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• 2003

An industrial product is designed and fabricated, followed by the inspection process in order to check whether it is dimensionally tolerable or not. The machining process produces a part such as a mold or die, in which the three-dimensional coordinate might be measured by a CMM (Coordinate Measuring Machine) for assessment of its dimension. It is not ignorable, however, that a CMM measurement requires a lot of operating time and cost, which has led to many studies on the OMM system. The OMM system can be categorized into contact and non-contact types, and each of which has its own strengths and weaknesses. Non-contacting types generally utilize structured lights, sounds or magnetic fields. Though they show rather poor performance in positional accuracy, the measuring speed is faster than the contacting probes. This paper presents the development of an OMM system based on a non-contacting laser displacement sensing apparatus and CAD model. The system is composed of software modules of center-aligning and measuring, which has been operated and verified on a NC machining center on a shop floor.

• 대한토목학회논문집
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• 제12권4호
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• pp.157-165
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• 1992

데오돌라이트를 이용한 정밀측량시스템인 IMS가 개발되어 기계구조물의 정밀측량에 사용되고 있다. CMM(Coordinate Measuring Machine)과 같은 종래의 기계적 정밀측정장비에 비하여 측량대상물의 크기와 모양에 거의 제한이 없으며, 대상물이 설치되어 있는 현장에서 측량을 실시할 수 있다는 장점이 있으며, 또한 자료의 실시간 표현이 가능하여 대상물에 대한 관측과 위치수정을 동시에 수행할 수 있다는 장점도 가지고 있다. 본 논문에서는 IMS의 구성과 기능에 관한 고찰과 더불어, 새로이 개발된 소프트웨어의 수학적 모델이 제시되었는데, 그 모델은 해석사진측량에서의 광속조정법을 IMS의 특수성에 맞게 변형한 형태이다. 관측에서의 단계별 진행방법이 설명되었고, 그 배경 및 해석사진측량 기법과의 차이에 대하여 논의되었다. 데오돌라이트 외부표정요소와 대상물 공간좌표의 초기치를 더욱 근사(近似)하게 계산할 수 있는 새로운 IMS Calibration의 방법도 제시되었다. 대상물 관측전에 광속조정접을 적용하여 데오돌라이트 외부표정요소와 대상물 공간좌표의 초기치를 산출하도록 하였으며, 측량작업이 완료된 후 광속조정법을 이용하여 결과치를 재보정할 수 있게 하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.379-382
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• 2002

Among the CMM calibration techniques, the calibration with standard specimen is most accurate way to acquire the required precision. When there is no standard specimen, the calibration of CMM with itself is possible. This calibration method is called "self-calibration". In this paper, we developed self-calibration algorithm for CMM XY plane. It is possible to calculate the in-plane error and out-of-plane error of CMM with 3 different measurement of same artifact. Experimental result shows that the non-orthogonality error is dominant in in-plane error and the self-calibration result and laser interferometer measured result have almost same value.ame value.

• 한국기계가공학회지
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• 제15권4호
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• pp.101-108
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• 2016

Endmill fillet cutting at the corner was conducted with the online measurement of cutting forces and tool deflection by a tool dynamometer and an eddy current sensor system. The profile of the machined surface was also compared with the CAD profile with a Coordinate Measuring Machine (CMM) and CALYPSO software. It was found that the end mill cutter with four blades has a better surface profile than that with two blades, and the cutting forces and tool deformation were increased as the cutting speed was increased. When the tool located at the degree $45^{\circ}$ corner was found to conduct the maximum cutting force than started to the point of the workpiece. As it was compared with the CMM and ANOVA analysis result in the case that the cutting force and tool deformation was the maximum, it was found that the result was affected by the spindle speed and the number of blades.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1997년도 추계학술대회 논문집
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• pp.207-212
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• 1997

The purpose of this study is the development of CAM system which can cut and measure any shape by machining center and coordinate measuring machine. The overall goal of the CAM system is to achieve the CNC machining, from digitizing through to final cutting. The hardware of the system comprises PC and machining center, CMM. There are three steps in the CNC machining, (1) workpiece measuring on the CMM, (2) geometric modeling by the CAD system, (3) NC commands generation by the tool path compensated for tool nose radius. It is developed a software package, with which can conduct a micro CAM system in the PC without economical burden.

• 한국생산제조학회지
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• 제7권4호
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• pp.79-88
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• 1998

This study deals with the development of CAM system which can machine and measure any shape of mold and die by machining center and coordinate measureing machine . The overall goal of the CAM system is to achieve the mold and die machining , from digitizing through to final cutting. The hardware of the system comprises PC and machining center. CMM. There are three steps in the mold and die machining. (1) measuring of physical model by the CMM, (2) geometric modeling by the CAD system, (3) generation of NC code by the tool path compensated for tool radius. It is developed a software package, with which can conduct a micro CAM system in the PC without economical burden.

• 한국정밀공학회지
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• 제33권4호
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• pp.295-301
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• 2016

The out-of-squareness is one of the error sources that affect the positioning accuracy of machine tools and coordinate measuring machines. Laser interferometer is widely used to measure the position and angular errors, and can measure the squareness using an optical square. However, the squareness measurement using the laser interferometer is difficult, as compared to other errors due to complicated optics setup and Abbe's error occurrence. The effect of out-of-squareness mainly appears at the face-diagonal of the movable plane. The diagonal displacements are also affected by the position dependent geometric errors. In this study, the squareness estimation techniques via diagonal displacement measurement using the laser interferometer without an optical square were proposed. For accurate estimation and measurement time reduction, the errors selected from proposed discriminant were measured. Discrepancy between the proposed technique with the laser interferometer (with an optical square) result was $0.6{\mu}rad$.