• Journal of the Korean Society of Safety
• /
• v.31 no.6
• /
• pp.1-5
• /
• 2016

A bicycle is one of the most popular sporting goods in view of a sport activity and a human health. Metallic materials such as steel, aluminum, etc. were mainly used to the bicycle fork in the past. Nowadays, the carbon fiber reinforced composite materials are widely used to the manufacturing of a bicycle fork to reduce the weight and to increase the efficiency. Safety is a most important design parameter of a bicycle fork even if the weight and cost reduction are important. Bicycle failure may happen at the critical spot of a bicycle fork and cause the accident. In this paper, the composite bicycle fork will be analyzed to secure the safety and detect a critical spot by using the finite element method with Tsai-Wu failure criterion. The stress data were obtained for the laminated composites with various number of plies and fiber orientation under the bending load. Thus, design concept of a bicycle fork was proposed to secure the safety of a bicycle. The finite element analysis results show that the connection area between a steer tube and a fork blade is critical spot, and 75 or more layers of 0 degree are needed to secure the safety of a bicycle fork.

• Advances in concrete construction
• /
• v.8 no.2
• /
• pp.145-154
• /
• 2019

The present experimental study addresses the structural response of reinforced concrete (RC) beams strengthened in shear. Thirteen RC beams were divided into four different sets to investigate the effect of transverse and longitudinal steel reinforcement ratios, concrete compressive strength change and orientation for installing carbon fiber-reinforced polymer (CFRP) laminates. Then, we employed a shear strengthening solution through externally bonded reinforcement in grooves (EBRIG) and externally bonded reinforcement (EBR) techniques. In this regard, rectangular beams of $200{\times}300{\times}2000mm$ dimensions were subjected to the 4-point static loading condition and their load-displacement curves, load-carrying capacity and ductility changes were compared. The results revealed that using EBRIG method, the gain percentage augmented with the increase in the longitudinal reinforcement ratio. Also, in the RC beams with stirrups, the gain in shear strength decreased as transverse reinforcement ratio increased. The results also revealed that the shear resistance obtained by the experimental tests were in acceptable agreement with the design equations. Besides, the results of this research indicated that using the EBRIG system through vertical grooves in RC beams with and without stirrups caused the energy absorption to increase about 85% and 97%, respectively, relative to the control.

• Journal of Mechanical Science and Technology
• /
• v.18 no.1
• /
• pp.65-73
• /
• 2004

Composites are a material class for which nondestructive material property characterization is as important as flaw detection. Laminates of fiber reinforced composites often possess strong in-plane elastic anisotropy attributable to the specific fiber orientation and layup sequence when waves are propagating in the thickness direction of composite laminates. So the layup orientation greatly influences its properties in a composite laminate. It could result in the part being .ejected and discarded if the layup orientation of a ply is misaligned. A nondestructive technique would be very beneficial, which could be used to test the part after curing and requires less time than the optical test. Therefore a ply-by-ply vector decomposition model has been developed, simplified, and implemented for composite laminates fabricated from unidirectional plies. This model decomposes the transmission of a linearly polarized ultrasound wave into orthogonal components through each ply of a laminate. Also in order to develop these methods into practical inspection tools, motorized system have been developed for different measurement modalities for acquiring ultrasonic signals as a function of in-plane angle. It is found that high probability shows between the model and tests developed in characterizing cured layups of the laminates.

• Structural Engineering and Mechanics
• /
• v.63 no.3
• /
• pp.361-370
• /
• 2017

Through the use of finite element analysis and acoustic emission techniques we have evaluated the interfacial failure of a carbon fiber reinforced polymer (CFRP) repair patch on a notched aluminum substrate. The repair of cracks is a very common and widely used practice in the aeronautics field to extend the life of cracked sheet metal panels. The process consists of adhesively bonding a patch that encompasses the notched site to provide additional strength, thereby increasing life and avoiding costly replacements. The mechanical strength of the bonded joint relies mainly on the bonding of the adhesive to the plate and patch stiffness. Stress concentrations at crack tips promote disbonding of the composite patch from the substrate, consequently reducing the bonded area, which makes this a critical aspect of repair effectiveness. In this paper we examine patch disbonding by calculating the influence of notch tip stress on disbond area and verify computational results with acoustic emission (AE) measurements obtained from specimens subjected to uniaxial tension. The FE results showed that disbonding first occurs between the patch and the substrate close to free edge of the patch followed by failure around the tip of the notch, both highest stress regions. Experimental results revealed that cement adhesion at the aluminum interface was the limiting factor in patch performance. The patch did not appear to strengthen the aluminum substrate when measured by stress-strain due to early stage disbonding. Analysis of the AE signals provided insight to the disbond locations and progression at the metal-adhesive interface. Crack growth from the notch in the aluminum was not observed until the stress reached a critical level, an instant before final fracture, which was unaffected by the patch due to early stage disbonding. The FE model was further utilized to study the effects of patch fiber orientation and increased adhesive strength. The model revealed that the effectiveness of patch repairs is strongly dependent upon the combined interactions of adhesive bond strength and fiber orientation.

• Journal of the Korea institute for structural maintenance and inspection
• /
• v.15 no.4
• /
• pp.155-164
• /
• 2011

In the case of impact loading test, measurement of the test data has difficulties due to fast loading velocity. In addition, the dynamic behaviors of specimens are distorted by ignoring local fracture. In this study, therefore, finite element analysis which considers local fracture and strain rate effect on impact load was performed by using LS-DYNA, an explicit analysis program. The one-way and two-way specimens strengthened with FRP Sheets and steel fibers were considered as analysis models. The results showed that the impact resistance of steel fiber reinforced concrete (SFRC) and ultra high performance concrete (UHPC) was enhanced. In the case of specimens strengthened with FRP Sheets, GFRP was superior to CFRP in the performance of impact resistance, and there was little effect of the FRP Sheet orientation. The reliability of this analysis model was verified by comparing with previous experimental results.

• Composites Research
• /
• v.33 no.6
• /
• pp.415-420
• /
• 2020

The interfacial properties in carbon fiber composites, which control the overall mechanical properties of the composites, are very important. Effective interface enhancement work is conducted on the modification of the carbon fiber surface with carbon nanotubes (CNTs). Nonetheless, most surface modifications methods do have their own drawbacks such as high temperatures with a range of 600~1000℃, which should be implemented for CNT growth on carbon fibers that can cause carbon fiber damages affecting deterioration of composites properties. This study includes the use of in-situ interfacial polymerization of polyamide 610/CNT to fabricate the carbon fiber composites. The process is very fast and continuous and can disperse CNTs with random orientation in the interface resulting in enhanced interfacial properties. Scanning electron microscopy was conducted to investigate the CNT dispersion and composites morphology, and the thermal stability of the composites was analyzed via thermogravimetric analysis. In addition, fiber pull-out tests were used to assess interfacial strength between fiber and matrix.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.20 no.3
• /
• pp.832-842
• /
• 1996

Fatigue life prediction and fatigue behavior of circular notched carbon fiber reinforced plastic laminates are presented. Point and average stress criteria by Whitney and Nuismer are generalized to fatigue fracture criteria for notched laminates. Residual strength degradation model and the assumptions on the stress redistribution are introduced during the derivation of prediction equations. S-N curve, Basquin's relation, and H and H's FLPE1 are chosen for evaluation of residual strength of unnotched laminates and six prediction equations are derived. Experiments are performed using Graphite/Epoxy laminates whose fiber orientation is $[0$^\circ$/+45$^\circ$/-45$^\circ$/90$^\circ$]s. Presented prediction equations are reasonably close to experimental data and proposed appoach is found to be suitable to predict fatigue life of notched composite laminates.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.21 no.3
• /
• pp.281-287
• /
• 2001

For the conventional two-dimensional source location of acoustic emission (AE) based on the threshold crossing, wave velocity has to be measured in the actual structure to calculate the arrival-time difference and thus to form the two hyperbolae. Velocity is dependent on the fiber orientation, however, due to the dependence of elastic modulus on fiber orientation in anisotropic materials such as compost#e plates. This tan affect the accuracy of AE source location and make the source location procedure complicated. In this study, we propose a method to reduce the location error in anisotropic plates by using the numerical solution of nonlinear equations, where the velocity term has been removed by employing the fourth sensor. The efficiency and validity of the proposed method has also been experimentally verified.

• Advances in aircraft and spacecraft science
• /
• v.3 no.4
• /
• pp.427-445
• /
• 2016

Star sensors are the attitude estimation sensors of the satellite orbiting in its path. It gives information to the control station on the earth about where the satellite is heading towards. It captures the images of a predetermined reference star. By comparing this image with that of the one captured from the earth, exact position of the satellite is determined. In the process of imaging, stray lights are eliminated from reaching the optic lens by the mechanical enclosures of the star sensors called Baffles. Research in space domain in the last few years is mainly focused on increased payload capacity and reduction in launch cost. In this paper, a star sensor baffle made of Aluminium is considered for the study. In order to minimize the component weight, material wastage and to improve the structural performance, an alternate material to Aluminium is investigated. Carbon Fiber Reinforced Polymer is found to be a better substitute in this regard. Design optimisation studies are carried out by adopting suitable design modifications like implementing an additional L-shaped flange, Upward flange projections, downward flange projections etc. A better configuration of the baffle, satisfying the design requirements and achieving manufacturing feasibility is attained. Geometrical modeling of the baffle is done by using UNIGRAPHICS-Nx7.5(R). Structural behavior of the baffle is analysed by FE analysis such as normal mode analysis, linear static analysis, and linear buckling analysis using MSC/PATRAN(R), MSC-NASTRAN(R) as the solver to validate the stiffness, strength and stability requirements respectively. Effect of the layup sequence and the fiber orientation angle of the composite layup on the stiffness are also studied.

• Composites Research
• /
• v.33 no.3
• /
• pp.140-146
• /
• 2020

The purpose of this paper is to examine the possibility of weight reduction by changing the partition panel of vehicle from an existing aluminum material to carbon fiber reinforced plastics. Three weaving methods (plain, twill and satin) were used in the manufacture of composite materials, and they were produced and tested to derive their material properties. The analysis model of composite partition panel for torsional conditions was developed and the structural stability and system stiffness were evaluated according to Tsai-Hill failure criteria. With design variables for fiber orientation angles and stacking sequence, evolutional optimal algorithm was performed and as the results, the optimal composite partition panel was designed. In addition, the structural analysis results for strength and specific stiffness were compared with aluminum partition panels and composite partition panels to verify the possibility of weight reduction.