• Title/Summary/Keyword: CFRP 복합재료

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Stacking Sequence Design of Fiber-Metal Laminate Composites for Maximum Strength (강도를 고려한 섬유-금속 적층 복합재료의 최적설계)

  • 남현욱;박지훈;황운봉;김광수;한경섭
    • Composites Research
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    • v.12 no.4
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    • pp.42-54
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    • 1999
  • FMLC(Fiber-Metal Laminate Composites) is a new structural material combining thin metal laminate with adhesive fiber prepreg, it nearly include all the advantage of metallic materials, for example: good plasticity, impact resistance, processibility, light weight and excellent fatigue properties. This research studied the optimum design of the FMLC subject to various loading conditions using genetic algorithm. The finite element method based on the shear deformation theory was used for the analysis of FMLC. Tasi-Hill failure criterion and Miser yield criterion were taken as fitness functions of the fiber prepreg and the metal laminate, respectively. The design variables were fiber orientation angles. In genetic algorithm, the tournament selection and the uniform crossover method were used. The elitist model was also used to be effective evolution strategy and the creeping random search method was adopted in order to approach a solution with high accuracy. Optimization results were given for various loading conditions and compared with CFRP(Carbon Fiber Reinforced Plastic). The results show that the FMLC is more excellent than the CFRP in point and uniform loading conditions and it is more stable to unexpected loading because the deviation of failure index is smaller than that of CFRP.

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The Evaluation of Strength and Damage Characteristics by AE in Impact Test of CFRP (탄소섬유 복합재료의 AE에 충격손상재강도와 손상특성 평가)

  • 이상국;오세규;남기우;김옥균
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.47-56
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    • 1995
  • This study is aimed to have a database of system development for the prediction, monitoring, analyzing, and evaluation of tensile strength and damage characteristics through AE technique for CFRP. Therefore the correlations between impact characteristics (such as impact velocity, impact energy, delamination area etc) and AE signals for CFRP laminates were investigated. And also it were accomplished the evaluation of tensile strength and the investigation on correlation with AE signals for impact damaged specimen of CFRP laminates.

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A Probabilistic Analysis for Fatigue Cumulative Damage and Fatigue Life in CFRP Composites Containing a Circular Hole (원공을 가진 CFRP 복합재료의 피로누적손상 및 피로수명에 대한 확률적 해석)

  • 김정규;김도식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.8
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    • pp.1915-1926
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    • 1995
  • The Fatigue characteristics of 8-harness satin woven CFRP composites with a circular hole are experimentally investigated under constant amplitude tension-tension loading. It is found in this study that the fatigue damage accumulation behavior is very random and history-independent, and the fatigue cumulative damage is linearly related with the mean number of cycles to a specified damage state. From these results, it is known that the fatigue characteristics of CFRP composites satisfy the basic assumptions of Markov chain theory and the parameter of Markov chain model can be determined only by mean and variance of fatigue lives. The predicted distribution of the fatigue cumulative damage using Markov chain model shows a good agreement with the test results. For the fatigue life distribution, Markov chain model makes similar accuracy to 2-parameter Weibull distribution function.

A study on the machinability of Carbon Fiber Reinforced Plastics on tool shape (공구형상에 따른 CFRP(Carbon Fiber Reinforced Plastics) 복합재료의 절삭 특성에 관한 연구)

  • Shin, Bong-Cheul;Kim, Kyu-Bok;Ha, Seok-Jae;Cho, Myeong-W
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.799-804
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    • 2011
  • CFRP(Carbon Fiber Reinforced Plastics) has been used many industries aerospace, automobile, medical device and building material industries, etc. Because it is lighter than other metals and has good properties, such as rigidity, strength and wear. CFRP may be cured integrity. However, it needs postprocessing similar to drilling or endmilling for shape cutting and combination of various material. In this paper, tool dynamometer and accelerometer used to signal analysis for machining properties under various cutting conditions and tool shape changes. In addition, microscope used to verify the machined CFRP surface. As the results, it was found that the cutting force and the vibration were decreased in the increasing of cutting edge (2-flute < 4-flute < composite tool), and the good machined surface can be obtained in this experiments.

On Evaluation of Stacking Fault in CERP Composite Plates of Using Ultrasonic Images (초음파 이미지를 이용한 CFRP 복합적층판의 적층결함 평가)

  • 임광희;나승우;심재기;양인영
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.121-124
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    • 2003
  • This paper shows shear wave behavior of CFRP(carton fiber reinforced plastics) composite laminates as a polar grid form to evaluate vibration pattern of ultrasonic transducers, which gives measured modelling fundamental contents of nondestructive evaluation. This modelling decomposes the transmission of a linearly polarized wave into orthogonal components through each ply of a laminate. It is found that a high probability shows between the model and measurement system in characterizing lay up of CFRP composite laminates. Also evaluating quantitatively the defects in CFRP laminates who found to be possible of normalized frequency obtained from 2D-FFT technique based on C-scan method. Thus, the technique is proven to be one of the useful means to evaluate any internal defect in CFRP composite laminates.

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Study of Failure Criterion of Hole-Notched Plain-Weave Carbon Fiber Reinforced Plastic (CFRP) Composites (홀 노치를 포함한 평직 탄소섬유강화플라스틱의 파괴기준 연구)

  • Kim, Sang-Young;Geum, Jin-Hwa;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.481-486
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    • 2010
  • Recently, carbon fiber reinforced plastic (CFRP) have been used in various fields because of its high specific modulus, and chemical properties. Most products in which CFRP composites are used are manufactured by joining the product components by bolts or pins. Holes for bolts and pins decrease the strength of the components because these holes act as notches in the structures. In this study, the fracture strength of CFRP plain-weave composite plates containing holes is experimentally investigated to examine the effects of hole-size and specimen width on notched tensile strength. The results show that the characteristic length considered in the point stress criterion depends on the hole size and specimen width. There exists a certain relation between notched tensile strength and characteristic length. Fracture criterion is redefined on basis of this relation.

Analysis of Bending characteristics of Autoclave Forming CFRP Structural Members

  • Kim, Jung-Ho;Kim, Ji-Hoon
    • Journal of Korea Foundry Society
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    • v.28 no.4
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    • pp.175-178
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    • 2008
  • 우주선, 항공기, 수송차량 등은 기능은 집적 다양화 그리고 성능의 고도와 됨에 따라 에너지 효율성을 위해 구조부재의 경량화가 중요성은 증가되고 있다. 경량화 구조부재 재료 중에는 알루미늄 합금, 세라믹, 복합재료 등이 개발되어 우주선, 항공기, 수송차량 구조부재에 적용하기 위한 많은 연구가 이루어지고 있다. 이들 중, 20세기 초 알루미늄합금이 초 경량화 구조부재로서 많이 이용되었다. 본 논문에서는 경량화 재료 중 이방성을 가지는 복합재료를 구조부재에 적용하였다. 그러나 구조부재에 적용되기 위한 이방성 복합 재료는 강한 충격 이후 취성의 특징 때문에 하중과 흡수에너지가 급속히 감소하는 단점을 가지고 있다. 그래서 이방성 복합재료의 각 층간을 완전히 접합하여 성질이 매우 우수한 부재를 제작할 수 있는 Autoclave 성형법으로 제작하였다. 이방성 복합재료 중 CFRP를 설계 메커니즘 변수에 따라 Autoclave 성형을 하고 하중과 흡수에너지가 높음 평가하기 위해 굽힘실험을 하였다.

A Study on the Design Optimization of Composite cylindrical shells with Vibration, Buckling Strength and Impact Strength Characteristics (복합재료 원통쉘의 진동, 좌굴강도, 충격강도 특성 및 그의 설계최적화에 관한 연구)

  • 이영신;전병희;오재문
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.4
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    • pp.48-69
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    • 1997
  • The use of advanced composite materials in many engineering structures has steadily increased during the last decade. Advanced composite materials allow the design engineer to tailor the directional stiffness and the strength of materials as required for the structures. Design variables to the design engineer include multiple material systems. ply orientation, ply thickness, stacking sequence and boundary conditions, in addition to overall structural design parameters. Since the vibration and impact strength of composite cylindrical shell is an important consideration for composite structures design, the reliable prediction method and design methodology should be required. In this study, the optimum design of composite cylindrical shell for maximum natural frequency, buckling strength and impact strength are developed by analytic and numerical method. The effect of parameters such as the various composite material orthotropic properties (CFRP, GFRP, KFRP, Al-CFRP hybrid), the stacking sequences, the shell thickness, and the boundary conditions on structural characteristics are studied extensively.

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Resin Optimization for Manufacturing CFRP Hydrant Tanks for Fire Trucks (소방차용 CFRP 소화전 탱크제조를 위한 수지 최적화 연구)

  • Huh, Mong Young;Choi, Moon Woo;Yun, Seok Il
    • Composites Research
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    • v.35 no.4
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    • pp.255-260
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    • 2022
  • Lightweight hydrant tanks increase the amount of water that can be carried by fire trucks, resulting in longer water spray times during the initial firefighting process, which can minimize human and property damages. In this study, the applicability of carbon-fiber-reinforced polymer (CFRP) composites as a material for lightweight hydrant tanks was investigated. In particular, the resin for manufacturing CFRP hydrant tanks must meet various requirements, such as excellent mechanical properties, formability, and dimensional stability. In order to identify a resin that satisfies these conditions, five commercially available resins, including epoxy(KFR-120V), unsaturated polyesters(G-650, HG-3689BT, LSP8020), vinyl ester(KRF-1031) were selected as candidates, and their characteristics were analyzed to investigate the suitability for manufacturing a CFRP hydrant tank. Based on the analyses, KRF-1031 exhibited the most suitable properties for hydrant tanks. Particularly, CFRP with KRF-1031 exhibited successful results for thermal stability and elution tests.