• Title/Summary/Keyword: CFD Modeling

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A Study on Optimal Operation for Flare systems (플레어 시스템의 최적 운영방안에 대한 연구)

  • Song, Bang-Un;Bok, Hyeong-Jun;Woo, In-Sung
    • Journal of the Korean Institute of Gas
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    • v.23 no.6
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    • pp.1-7
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    • 2019
  • Most oil refineries and chemical plants have flare systems designed to mitigate pressure rises in process facilities in case of emergencies that require the release of large amounts of gas due to sudden process shutdowns such as power outages. However, the rise of the flame of the flare system causes civil complaints from residents around the factory due to visible pollution, and economic loss occurs in the company, which requires constant management. In this study, two items were diagnosed and analyzed in order to derive the optimal operation method of flare system. First, to detect the cause of the rise in flame height, the acoustic leak detector was used to check gas leaks in safety valves and pressure control valves. Second, to identify the cause of flame instability, the pulsation phenomenon was diagnosed through the CFD simulation and modeling experiments of the sealing drum. By confirming the leak at 4.3% of the safety valve and 10% of the pressure control valve, the cause of abnormal sparking was derived. The information presented in this study can be easily applied to any company that has a flare system, and is expected to prevent complaints and product loss.

A Study on Design of Vacuum Silo for Batch Treatment System for Dredged Soil (준설토 일괄처리시스템을 위한 진공사이로 설계에 관한 연구)

  • Kim, Yong-Seok;Yang, Hae-Rim;Kim, Hac-Sun;Jeoung, Chan-Se;Yang, Soon-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.5
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    • pp.571-577
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    • 2012
  • In this study, a small movable batch treatment system for dredging soil deposited in a rain water tube is proposed; further, a vacuum silo sorting separation device with a vacuum silo, first-stage sorting separator, and conveyor is designed. The vacuum silo sorting separation device also consists of a storage tank, transferring screw, vacuum gate, screen bar, screen bar cleaner, and vacuum discharging device. In view of the fact that the flow of drawn air in the storage tank is a major factor influencing the sorting separation performance, the optimum shape of the tank is determined by CFD flow analysis. In addition, by using CAE structure analysis, the safety of a storage tank made of boards is examined. The specifications of the vacuum silo sorting separation device are determined by conducting mechanical and dynamic simulations of the driving mechanism of the vacuum silo sorting separation device through 3D-CAD modeling. Following this study, we will design a drum-screen-type second sorter, a decanter-type dehydration device, and waste water tank and pump as a secondary device. Further, on the basis of this design, we will construct a prototype model and carry out a field test.

Flow Analyses of Upper Airway Before and After Maxillomandibular Advancement Surgery for Obstructive Sleep Apnea Patient (폐쇄성 수면무호흡증 환자의 상하악 전진술 후 상기도 내 유동해석)

  • Kim, Hyoung-Ho;Suh, Sang-Ho;Choi, Jin-Young;Kim, Taeyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.5
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    • pp.443-448
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    • 2015
  • Obstructive sleep apnea (OSA) is a syndrome characterized by the repetitive episodic collapse of the upper airway. Maxillomandibular advancement surgery is one of the most effective surgical treatment methods in treating obstructive sleep apnea. The advancement of both maxill and mandible can enlarge the cross-sectional areas and volumes of the postero-superior airway. The purpose of this study is to analyze flow patterns in the upper airway before and after maxillomandibular advancement surgery. Here, we analyzed flow phenomena of inspiration and expiration to prevent obstructive sleep apnea patient from happening side effect. Modeling of the upper airway carried out from clinical CT scanned images. We used time-dependent values for boundary condition. CFD analyses were performed and evaluated section of minimum area (SMA), compared with patient inside upper airway before and after maxillomandibular advancement surgery in SMA, and negative pressure effects. The study showed the greatest enlargment of the section of minimum cross-sectional area. Moreover, the velocity and the negative airway pressure were decreased. According to the result of this study, the maxillomandibular advancement surgery stabilizes the airflow in the postero-superior airway of OSA patients.

Health Risk Factors and Ventilation Improvements in Welding Operation at Large-sized Casting Process (대형 주물공정 용접작업장의 건강 위해인자 및 환기 개선)

  • Jung, Jong Hyeon;Jung, Yu Jin;Lee, Sang Man;Lee, Jung Hee;Shon, Byung Hyun;Lim, Hyun Sul
    • Clean Technology
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    • v.20 no.2
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    • pp.171-178
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    • 2014
  • In this study we have examined the health risk factors and analyzing data of laborers working at the welding operation at large-sized casting process. In order to improve the working environment of workplace, an effective ventilation method was proposed after performing CFD (computational fluid dynamics) modeling and measurement of pollutants. As a result of examining the health risk factors of workers, oxidized steel dust is the main pollution source in the company A, welding fume in the companies B and C, and welding fume and oxidized steel dust in the company D. The fume concentration in the workers' breathing zone was $0.05{\sim}4.37mg/m^3$, and the fume concentration in the indoor air at the welding process was $0.13{\sim}7.54mg/m^3$. From a result of CFD, a local exhaust with an exhaust duct adjacent to welding point was found to be most effective in case of the exhaust process. In case of air supply, we found that a desired location of air supply fan would be at the end of the opening. If a standardizing the ventilation system for tunnel-type semi-enclosed space at a large-sized casting process is introduced in welding work places in the future, it would be more effective to protect the health of welding workers working at the casting industry and shipbuilding industry and improve the work environment.

Consequence Analysis for Accidental Gas Release in Labs (실험실 가스 누출 시 피해 영향 분석)

  • Jang, Yuri;Jung, Seungho;Park, Kyoshik
    • Journal of the Korean Institute of Gas
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    • v.19 no.4
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    • pp.29-34
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    • 2015
  • Accidents in laboratory dealing with chemicals have constantly occurred. In the case of a gas explosion or an accident related to leakage of chemical materials, the damage is much greater, thereby leading to a serious accident. Especially, the safety of laboratory in University is important because students build up knowledge and skills and accumulate experience as the main researchers. In this paper, 5 gases(CO, $NH_3$, $H_2$, $CH_4$, $N_2$) are selected to model since they are often used in university laboratories. From the scenarios where the gases are released, the diffusion process is estimated and analyzed to predict damage degree by PHAST v.6.7. Internal diffusion process is modeled through FLUENT which is Computational Fluid Dynamics(CFD) tool. Also, we compare indoor damage with outdoor one when discharged to the outside through the laboratory's window. In the modeling results, the outdoor damages for accident scenarios in the results are far less than then of real plants since the vessel usually used in laboratory(i.e. the capacity of the cylinder; 47 L or less) is significantly less than workplace's one(using ton measure). However as shown in the results small amount can have high consequences for indoor accidents.

Analysis of the Damaged Range Caused by LPG Leakage and Vapor Clouds Considering the Cold Air Flow (찬공기 흐름을 고려한 LPG 누출 및 증기운에 의한 피해 영향 범위 분석)

  • Gu, Yun-Jeong;Song, Bonggeun;Lee, Wonhee;Song, Byunghun;Shin, Junho
    • Journal of the Korean Institute of Gas
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    • v.26 no.4
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    • pp.27-35
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    • 2022
  • When LPG leaks from the storage tank, the gas try to sink to the ground because LPG is heavier than air. The gas easily creates vapor clouds causing aggressive accidents in no airflow. Therefore, It is important to prevent in advance by analyzing the damaged range caused from LPG leakage and vapor clouds. So, this study analyzed the range of damaged by LPG leakage and vapor clouds with consideration of the cold air flow which is generated by the topographical characteristics and the land use status at night time in the Jeju Hagari. As a result of the cold air flow using KLAM_21, about 2 m/s of cold air was introduced in from the southeast due to the influence of the terrain. The range of damaged by LPG leakage and vapor cloud was analyzed using ALOHA. When the leak hole size is 10 cm at the wind speed of 2 m/s, the range corresponding to LEL 60 % (12,600 ppm) was 61 m which range is expected to influence in nearby residential areas. These results of this study can be used as basic data to prepare preventive measures of accidents caused by vapor cloud. Forward, it is necessary to apply CFD modeling such as FLACS to check the vapor cloud formation due to LPG leakage in a relatively narrow area and to check the cause analysis.

Numerical Study for Influence of Crossdraft Directions and Magnitudes on Push-Pull Ventilation Systems (푸시풀 후드시스템의 방해기류 방향 및 세기의 영향에 관한 수치적 연구)

  • Li, Xiao Yu;Kim, Tae Hyeung;Piao, Cheng Xu;Ha, Hyun Chul
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.18 no.2
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    • pp.161-170
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    • 2008
  • 푸쉬-풀 환기시스템은 도금조와 같이 흡인해야 할 거리가 상대적으로 긴 경우에 많이 사용되고 있다. 그러나, 창문이나 출입문을 통한 방해기류가 푸쉬-풀 환기시스템의 오염물질 제어효율을 심각하게 훼손시키고 있다고 추측하고 있으나 이에 대한 세부적인 연구가 부족한 상태에 있다. 따라서, 본 연구에서는 전산유체역학(Computational fluid dynamics)을 이용하여 푸쉬-풀 환기시스템에서의 방해기류의 방향과 세기가 흡인효율에 어떠한 영향을 미치는지에 대해 평가해 보았다. 선형흡인효율(Linear capture efficiency) 방법을 이용하여 푸쉬-풀 환기시스템에서 가상의 개방조에서 발생한 오염물질이 푸쉬-풀 시스템에 의하여 포집되지 못하고 누출되는 구역이 어딘지를 찾아낼 수 있었다. 전산유체역학 컴퓨터시뮬레이션은 AIRPAK2.1 (FLUENT CODE) 소프트웨어를 사용하였다. 푸쉬-풀 후드시스템에 방해기류가 강하게 작용하면 상대적으로 강한 와류가 발생하는데, 일반적인 난류모델인 ${\kappa}-{\varepsilon}$모델은 와류현상을 충분히 보여주지 못한 반면에 RNG 모델을 사용했을 때 실험결과를 적절히 모사해낼 수 있었다. RNG 모델을 이용하여 세가지 방향, 즉 푸쉬에서 풀 방향으로, 풀에서 푸쉬 방향으로 그리고 그에 수직되는 방향으로 방해기류가 있을 때의 푸쉬-풀 환기시스템의 흡인효율을 분석하였다. 방해기류가 0.25m/s이하일 때에는 흡인효율이 거의 떨어지지 않았으나, 방해기류가 0.6m/s에서 흡인효율이 40-70%로 떨어짐을 알 수 있었다. 따라서, 방해기류를 감소시킬 수 있는 방안에 대해서도 연구를 해야 되겠지만, 방해기류 존재 하에서 충분한 흡인 효율을 유지할 수 있는 푸쉬-풀 후드 설계기준에 대한 연구도 필요할 것으로 판단된다.

Pressure Recovery in a Supersonic Ejector of a High Altitude Turbofan Engine Testing Chamber (터보팬 엔진의 고고도 성능의 초음속 이젝터의 압력회복에 관한 연구)

  • Omollo, Owino George;Kong, Chang-Duk
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.6
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    • pp.53-59
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    • 2010
  • This research aims in finding a more optimal ejector size for evacuating engine exhaust gasses and 20% of the cell cooling air. The remaining 80% of cell cooling air pumped into the test chamber is separately exhausted from the test chamber via a discharge port fitted with flow control valves and vacuum pump. Unlike its predecessor this configuration utilizes a smaller capture area to improve pressure recovery. The modified ejector size has a diameter of 1100mm enough to evacuate 66kg/s jet engine exhaust in addition to about 20%, 24kg/s of the cell cooling air tapped from the sterling chamber. This configurations has an area ratio of the engine exit and ejector inlet of about 1.2. Simulation results of the proposed ejector configuration, indicates improved pressure recovery.

Numerical Simulation of Supercritical $CO_2$ Flow in a Geological Storage Reservoir of Ocean (해양 지중저장층내 초임계 $CO_2$ 유동에 대한 전산모사)

  • Choi, Hang-Seok
    • Journal of Korean Society of Environmental Engineers
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    • v.33 no.4
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    • pp.251-257
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    • 2011
  • In the present study, a 3-dimensional (3D) numerical model was developed to mimic the micro porous structure of a geological $CO_2$ storage reservoir. Especially, 3D modeling technique assigning random pore size to a 3D micro porous structure was devised. Numerical method using CFD (computational fluid dynamics) was applied for the 3D micro porous structure to calculate supercritical $CO_2$ flow field. The three different configurations of 3D micro porous model were designed and their flow fields were calculated. For the physical conditions of $CO_2$ flow, temperature and pressure were set up equivalent to geological underground condition where $CO_2$ fluid was stored. From the results, the characteristics of the supercritical $CO_2$ flow fields were scrutinized and the influence of the micro pore configuration on the flow field was investigated. In particular, the pressure difference and consequent $CO_2$ permeability were calculated and compared with increasing $CO_2$ flow rate.

A Study on the Radiation Heat Transfer Effect near a Refrigerator Gasket (냉장고 가스켓 주위의 복사열전달 효과에 관한 연구)

  • Ha, Ji-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1605-1610
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    • 2015
  • The present study has been accomplished to elucidate the effect of radiation heat transfer in the heat transfer analysis of refrigerator gasket, which has near 30% of refrigerator heat loss. The numerical heat transfer analysis has been conducted with the simplified modeling of refrigerator gasket. From the present CFD analysis, heat loss at the gasket is $25.6W/m^2$ for the case without radiation effect and that for the case with radiation effect is $55.0W/m^2$, which is 2.2 times greater heat loss. The radiation protection layers were installed in the gasket from 0 to 7 and the case with 7 layers has 33% reduction effect of heat loss compared with the case without any radiation protection layer. Additionally, it is better effect of radiation heat loss reduction that the radiation protection layers would be placed to the outer or inner side of gasket rather than placing to the center of gasket.