• Title/Summary/Keyword: CFD Modeling

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THE INTEGRATION OF CAD/CAM/CAE BASED ON MULTI MODEL TECHNOLOGY IN THE DEVELOPMENT OF CYLINDER HEAD

  • Xu, Xiangyang;Weiss, Ulrich;Gao, Guoan
    • International Journal of Automotive Technology
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    • v.3 no.2
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    • pp.47-52
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    • 2002
  • The integration of CAD/CAM/CAE in product development is the key to realize concurrent engineering. Generally, different systems are employed in product development departments. These different systems create a lot of trout)toes such as difficulty in communication, misunderstanding and so on. A new approach to integrate CAD/CAM/CAE in one system based on CATIA thor the end-to-end process in cylinder head development is presented. Hulti Model Technology (MMT) is used to create consistent and associated CAD models for the end-to-end process in cylinder head development. The concept and method to create and organize multi models are discussed. A typical four-layer structure of HHT for mechanical products is defined. The multi level structure of the cylinder head models based on MMT is provided. The CAD models of cylinder head created based on MMT can be used as the consistent model. All models in the downstream of cylinder head development such as structure analysis, CFD, sand core design , casting simulation and so oil are associated with the CAD models. Practice shows the approach in this paper enables the development process to be carried concurrently and can obviously shorten time to the market, reduce product cost and improve product quality.

Characterization of a TSV sputtering equipment by numerical modeling (수치 모델을 이용한 TSV 스퍼터링 장비의 특성 해석)

  • Ju, Jeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.46-46
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    • 2018
  • 메모리 소자의 수요가 데스크톱 컴퓨터의 정체와 모바일 기기의 폭발적인 증가로 NAND flash 메모리의 고집적화로 이어져서 3차원 집적 기술의 고도화가 중요한 요소가 되고 있다. 1 mm 정도의 얇은 웨이퍼 상에 만들어지는 메모리 소자는 실제 두께는 몇 마이크로미터 되지 않는다. 수직방향으로 여러 장의 웨이퍼를 연결하면 폭 방향으로 이미 거의 한계에 도달해있는 크기 축소(shrinking) 기술에 의지 하지 않고서도 메모리 소자의 용량을 증대 시킬 수 있다. CPU, AP등의 논리 연산 소자의 경우에는 발열 문제로 3D stacking 기술의 구현이 쉽지 않지만 메모리 소자의 경우에는 저 전력화를 통해서 실용화가 시작되었다. 스마트폰, 휴대용 보조 저장 매체(USB memory, SSD)등에 수 십 GB의 용량이 보편적인 현재, FEOL, BEOL 기술을 모두 가지고 있는 국내의 반도체 소자 업체들은 자연스럽게 TSV 기술과 이에 필요한 장비의 개발에 관심을 가지게 되었다. 특히 이 중 TSV용 스퍼터링 장치는 transistor의 main contact 공정에 전 세계 시장의 90% 이상을 점유하고 있는 글로벌 업체의 경우에도 완전히 만족스러운 장비를 공급하지는 못하고 있는 상태여서 연구 개발의 적절한 시기이다. 기본 개념은 일반적인 마그네트론 스퍼터링이 중성 입자를 타겟 표면에서 발생시키는데 이를 다시 추가적인 전력 공급으로 전자 - 중성 충돌로 인한 이온화 과정을 추가하고 여기서 발생된 타겟 이온들을 웨이퍼의 표면에 최대한 수직 방향으로 입사시키려는 노력이 핵심이다. 본 발표에서는 고전력 이온화 스퍼터링 시스템의 자기장 해석, 냉각 효율 해석, 멀티 모듈 회전 자석 음극에 대한 동역학적 분석 결과를 발표한다. 그림1에는 이중 회전 모듈에 대한 다물체 동역학 해석을 Adams s/w package로 해석하기 위하여 작성한 모델이고 그림2는 180도 회전한 서브 모듈의 위상이 음극 냉각에 미치는 효과를 CFD-ACE+로 유동 해석한 결과를 나타내고 있다.

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Effect of the Changes in Neighboring Building Layout onto Natural Ventilation Force in Buildings (주변건물군의 변화가 건물 자연환기력에 미치는 영향에 관한 연구)

  • Kim, Mijeong;Lee, Heekwan
    • Journal of Environmental Impact Assessment
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    • v.20 no.2
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    • pp.97-105
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    • 2011
  • 도시의 일상생활에서는 시가지의 바람이 나무, 집 등 낮은 건축물 군에 의해 방해되어 보통은 전원의 바람보다 풍속이 저감되는 경우가 많다. 이러한 기존의 바람 흐름이 있는 곳에 건축물이 세워지게 되면 기존의 풍환경은 크게 변화되어 풍속이 약한 곳과 강한 곳이 조성되어 이와 같은 바람이 지표부근의 구조물에 의해 받는 영향은 도시지역에서 강하게 나타나게 된다. 이는 교외나 시골지역은 상대적으로 도시지역에 비해 영향을 적게 받게 된다. 임의의 지역, 특히 도시지역의 경우 기존의 건물이 증축되거나 혹은 새로운 건물이 신축되면 이로 인하여 기존의 바람흐름이 달라지며 이는 인접건물들의 확보하고 있던 자연 환기력의 변화를 야기 시키는 원인이 되기도 한다. 이러한 현상은 건축물에 의해 자연 환기력이 바뀌게 되는 일종의 기존 환경으로 부터의 변화를 의미한다. 본 연구에서는 수치해석을 이용하여 이와 같이 건물의 주변 환경변화, 즉 신축, 증축 등과 같은 변화를 고려하여 그 영향을 예측/분석하였다. 그 결과로 건물의 자연환기력을 전면에서 바람에 의한 압력증가와 후면에서 바람의 흡입에 의한 압력감소로 인해 전면의 풍속에 의해 발생하는 동압보다 큰 압력차가 발생하고, 그로 인해 환기량이 발생하는 것을 알수 있다. 주변 변화에 의해서는 동일한 규모의 건물이 추가되는 경우에 기존의 경우에 비해 35~45%의 자연환기격이 감소되는 것으로 나타났다.

Hydro-structural issues in the design of ultra large container ships

  • Malenica, Sime;Derbanne, Quentin
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.4
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    • pp.983-999
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    • 2014
  • The structural design of the ships includes two main issues which should be checked carefully, namely the extreme structural response (yielding & buckling) and the fatigue structural response. Even if the corresponding failure modes are fundamentally different, the overall methodologies for their evaluation have many common points. Both issues require application of two main steps: deterministic calculations of hydro-structure interactions for given operating conditions on one side and the statistical post-processing in order to take into account the lifetime operational profile, on the other side. In the case of ultra large ships such as the container ships and in addition to the classical quasi-static type of structural responses the hydroelastic structural response becomes important. This is due to several reasons among which the following are the most important: the increase of the flexibility due to their large dimensions (Lpp close to 400 m) which leads to the lower structural natural frequencies, very large operational speed (> 20 knots) and large bow flare (increased slamming loads). The correct modeling of the hydroelastic ship structural response, and its inclusion into the overall design procedure, is significantly more complex than the evaluation of the quasi static structural response. The present paper gives an overview of the different tools and methods which are used in nowadays practice.

Three-dimensional numerical modeling of sediment-induced density currents in a sedimentation basin (3차원 수치모의를 통한 침사지에서의 부유사 밀도류 해석)

  • An, Sang Do;Kim, Gi-Ho;Park, Won Cheol
    • Journal of Korean Society of Water and Wastewater
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    • v.27 no.3
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    • pp.383-394
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    • 2013
  • A sedimentation basin is used to remove suspended sediments which can cause abrasive and erosive wear on hydraulic turbines of hydropower plants. This sediment erosion not only decreases efficiency of the turbine but also increases maintenance costs. In this study, the three-dimensional numerical simulations were carried out on the overseas hydropower project. The simulations of flow and suspended sediment concentration were obtained using FLOW-3D computational fluid dynamics code. The simulations provide removal efficiency of a sedimentation basin based on particle sizes. The influence of baffles on the flow field and the removal efficiency of suspended sediments in the sedimentation basin has been investigated. This paper also provides the numerical simulations for sediment-induced density currents that may occur in the sedimentation basin. The simulation results indicate that the formation of density currents decreases the removal efficiency. When a baffle is installed in the sedimentation basin, the baffle provides intensive settling zones resulting in increasing the sediments settling. Thus the enhanced removal efficiency can be achieved by installing the baffle inside the sedimentation basin.

Analysis of Change of Contact Force in the Pantograph Pan Head of Next Generation High Speed Train (차세대 고속전철 팬터그래프 팬 헤드의 압상력 변화 해석)

  • Kang, Hyungmin;Kwon, Hyeok-bin
    • The KSFM Journal of Fluid Machinery
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    • v.20 no.1
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    • pp.35-40
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    • 2017
  • In order to investigate the change of contact force of pantograph pan head due to the change of aerodynamic force, three dimensional flow around the pan head were calculated. For this, the aerodynamic modeling of pan head of CX pantograph was performed and the standard deviation of the contact force of the simulation results were compared with those of the experimental results of wind tunnel tests. From the comparison, it was confirmed that the current grid system and the numerical methodologies can be utilized to calculate the aerodynamic characteristics of the pantograph pan head. By using these grid system and the methodologies, the standard deviations of the contact force of pan head were calculated with velocities as 200, 250, 300, 350, and 400 km/h. The maximum standard deviation of the aerodynamic contact force of pan head was 92 N at 400 km/h and statistical minimum contact force was more than 0 N. Therefore, it was confirmed that and the pan head of CX pantograph was statistically contacted with the catenary system with the train speed of 350 km/h though the aerodynamic contact force was changed.

Numerical Study for Development of Submerged Seawater Lift Pump (심정용 해수펌프 개발을 위한 수치해석 연구)

  • Kim, Young-Ju;Kim, Young-Hun;Woo, Nam-Sub;Kwon, Jae-Ki
    • Journal of Ocean Engineering and Technology
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    • v.25 no.5
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    • pp.21-26
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    • 2011
  • Seawater lift pump systems are responsible for maintaining open canal levels to provide the suction flow of circulating water pumps at the set point. The objective of this paper is to design a 2-stage mixed flow pump (for seawater lifting), investigate the new impeller modeling method, and performance improvements of the impeller by using a commercial CFD code. The rotating speed of the impeller is 1,750 rpm with a flow rate of 2,700 m3/h. A finite volume method with a structured mesh and realized k-${\varepsilon}$ turbulent model is used to guarantee a more accurate prediction of turbulent flow in the pump impeller. The performance variables such as the static head, brake horsepower, and efficiency of the mixed flow pump are compared based on changes in the impeller blade shape.

Parallel Finite Element Simulation of the Incompressible Navier-stokes Equations (병렬 유한요소 해석기법을 이용한 유동장 해석)

  • Choi H. G.;Kim B. J.;Kang S. W.;Yoo J. Y.
    • 한국전산유체공학회:학술대회논문집
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    • 2002.05a
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    • pp.8-15
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    • 2002
  • For the large scale computation of turbulent flows around an arbitrarily shaped body, a parallel LES (large eddy simulation) code has been recently developed in which domain decomposition method is adopted. METIS and MPI (message Passing interface) libraries are used for domain partitioning and data communication between processors, respectively. For unsteady computation of the incompressible Wavier-Stokes equation, 4-step splitting finite element algorithm [1] is adopted and Smagorinsky or dynamic LES model can be chosen fur the modeling of small eddies in turbulent flows. For the validation and performance-estimation of the parallel code, a three-dimensional laminar flow generated by natural convection inside a cube has been solved. Then, we have solved the turbulent flow around MIRA (Motor Industry Research Association) model at $Re = 2.6\times10^6$, which is based on the model height and inlet free stream velocity, using 32 processors on IBM SMP cluster and compared with the existing experiment.

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WIND PRESSURE TRANSIENTS ON PLATFORM SCREEN DOOR OF SIDE PLATFORMS IN A SUBWAY STATION CAUSED BY PASSING TRAINS (상대식 승강장에서 열차 운행에 의한 지하철 승강장 스크린 도어 풍압해석)

  • Lee, Myung-Sung;Lee, Sang-Hyuk;Hur, Nahm-Keon
    • Journal of computational fluids engineering
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    • v.12 no.4
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    • pp.1-6
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    • 2007
  • In the present study, the wind pressure transients on platform screen door in side platforms caused by passing trains have been investigated numerically. The transient compressible 3-D full Navier-Stokes solution is used with actual operational condition of subway train by adopting the moving mesh technique considering the train movement. To achieve more accurate analysis, the entrance and exit tunnel connecting the stations are included in a computational domain with modeling the detailed shape of the train. Numerical analyses are conducted on five operational conditions which include the variation of the train speed, case with or without the train stopped in the other track, and case for two trains passing each other inside the station. The results show that pressure load on platform screen door is maximized when the two trains are passing each other. It is also seen from the computational results that the maximum pressure variation for the cases considered in the present study is found to be satisfactory to various foreign standards.

Numerical Simulation of Erosive Wear on an Impact Sprinkler Nozzle Using a Remeshing Algorithm

  • Xu, Yuncheng;Yan, Haijun
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.4
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    • pp.287-299
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    • 2016
  • In China, agricultural irrigation water often contains a lot of suspended sediment which may cause the nozzle wear. In this study, a new numerical simulation combing the Discrete Phase Model and a remeshing algorithm was conducted. The geometric boundary deformation caused by the erosion wear, was considered. The weight loss of the nozzle, the node displacement and the flow field were investigated and discussed. The timestep sensitivity analysis showed that the timestep is very critical in the erosion modeling due to the randomness and the discreteness of the erosion behavior. Based on the simulation results, the major deformation of the boundary wall due to the erosion was found at the corners between outlet portion and contraction portion. Based on this remeshing algorithm, the simulated erosion weight loss of the nozzle is 4.62% less compared with the case without boundary deformation. The boundary deformation changes the pressure and velocity distribution, and eventually changes the sediment distribution inside the nozzle. The average turbulence kinetic energy at the outlet orifice is found to decrease with the erosion time, which is believed to change the nozzle's spray performance eventually.