• Title/Summary/Keyword: CFD (computational Fluid Dynamics)

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Torque Prediction of Ball Bearings Considering Cages using Computational Fluid Dynamics (전산유체역학을 이용한 케이지가 고려된 볼 베어링의 토크 예측)

  • Jungsoo Park;Jeongsik Kim;Seungpyo Lee
    • Tribology and Lubricants
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    • v.40 no.1
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    • pp.1-7
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    • 2024
  • Ball bearings are a major component of mechanical parts for transmitting rotation. Compared to tapered roller bearings, ball bearings offer less rolling resistance, which leads to reduced heat generation during operation. Because of these characteristics, ball bearings are widely used in electric vehicles and machine tools. The design of ball bearing cages has recently emerged as a major issue in ball bearing design. Cage design requires pre-verification of performance using theoretical or experimental formula or computational fluid dynamics (CFD). However, CFD analysis is time-consuming, making it difficult to apply in case studies for design decisions and is mainly used in performance prediction following design confirmation. To use CFD in the early stages of design, main-taining analytical accuracy while reducing the time required for analysis are necessary. Accordingly, this study proposes a laminar steady-state segment CFD technique to solve the problem of long CFD analytical times and to enable the use of CFD analysis in the early stages of design. To verify the reliability of the CFD analysis, a bearing drag torque test is performed, and the results are compared with the analytical results. The proposed laminar steady-state segment CFD technique is expected to be useful for case studies in bearing design, including cage design.

A Study on Shape Optimization and Hemolysis Evaluation of Axial Flow Blood Pump by Using Computational Fluid Dynamics Analysis (CFD해석을 이용한 축류형 혈액펌프의 용혈평가 및 형상개량에 관한 기초연구)

  • 김동욱;임상필
    • Journal of Biomedical Engineering Research
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    • v.25 no.1
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    • pp.57-64
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    • 2004
  • The non pulsation blood pump is divided into axial flow and centrifugal style according to the direction of inlet and outlet flow. An axial flow blood pump can be made smaller than a centrifugal blood pump because centrifugal pump's rpm is fewer than axial flow pump. Hemolysis is an important factor for the development of an axial flow blood pump. It is difficult to identify the areas where hemolysis occurs. Evaluation of hemolysis both in in-vitro and in-vivo test requires a long-time and more expensive. Computational fluid dynamics(CFD) analysis enables the engineer to predict hemolysis on a computer which just can get not only amount of htmolysis but also location of hemolysis. It takes shorter time and less expensive than in-vitro test. The purpose of this study is to git Computational fluid dynamics in axial flow pump and to verify the accuracy of prediction by the possibility of design comparing CFD results with in-vitro experimental results. Also, wish to figure out the correction method that can bring improvement in shape of axial flow blood pump using CFD analysis.

Computational Fluid Dynamics(CFD) Simulation for a Pilot-scale Selective Non-catalytic Reduction(SNCR) Process Using Urea Solution (요소용액을 이용한 파일럿규모 SNCR 공정에 대한 CFD 모델링 및 모사)

  • Nguyen, Thanh D.B.;Kang, Tae-Ho;Lim, Young-Il;Kim, Seong-Joon;Eom, Won-Hyeon;Yoo, Kyung-Seun
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.922-930
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    • 2008
  • The selective non-catalytic reduction(SNCR) performance is sensitive to the process parameters such as flow velocity, reaction temperature and mixing of reagent(ammonia or urea) with the flue gases. Therefore, the knowledge of the velocity field, temperature field and species concentration distribution is crucial for the design and operation of an effective SNCR injection system. In this work, a full-scale two-dimensional computational fluid dynamics(CFD)-based reacting model involving a droplet model is built and validated with the data obtained from a pilot-scale urea-based SNCR reactor installed with a 150 kW LPG burner. The kinetic mechanism with seven reactions for nitrogen oxides($NO_x$) reduction by urea-water solution is used to predict $NO_x$ reduction and ammonia slip. Using the turbulent reacting flow CFD model involving the discrete droplet phase, the CFD simulation results show maximum 20% difference from the experimental data for NO reduction. For $NH_3$ slip, the simulation results have a similar tendency with the experimental data with regard to the temperature and the normalized stoichiometric ratio(NSR).

CFD Modeling of Pesticide Flow and Drift from an Orchard Sprayer (과수원용 스프레이어의 농약 살포 및 비산 예측을 위한 전산유체해석)

  • Hong, Se-Woon;Kim, Rack-Woo
    • Journal of The Korean Society of Agricultural Engineers
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    • v.60 no.3
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    • pp.27-36
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    • 2018
  • Effective pesticide applications are needed to assure the quality and economic competitiveness of fruit production and lower the risk of spray drift. Experimental studies have shown that better spray coverage and less driftability require an understanding of the transport of spray droplets within turbulent airflows in the orchard and the interaction between droplet dynamics and tree canopies. This study developed a computational fluid dynamics (CFD) model to predict pesticide flows in the orchard and spray drift discharged from an air-assisted orchard sprayer. The model represented the transport of spray droplets as well as droplets captured by tree canopies, which were modeled as a conical porous model and branched tree model. Validation of the CFD model was accomplished by comparing the CFD results with field measurements. Spray depositions inside tree canopies and at off-target locations were in good agreement with the measurements. The resulting data presented that 38.6%~42.3% of the sprayed droplets were delivered to the tree canopies while 13.6%~20.1% were drifted out of the orchard, part of them reached farther than 200 m from the orchard. The study demonstrates that CFD model can be used to evaluate spray application performance and spray drift potential.

Analysis of Flow Characteristics in a Groove of Hydraulic Spool Valve (유압 스풀밸브 그루브 내에서의 유동특성 해석)

  • Park, T.J.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.4
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    • pp.15-20
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    • 2007
  • All of the hydraulic spool valves adopt radially grooved spools to avoid hydraulic locking. In this paper, a commercial computational fluid dynamics (CFD) code, FLUENT is used to investigate the accurate Poiseuille flow characteristics inside single groove. The stream lines, velocity and pressure distributions are obtained for various groove widths, depths and shapes. The stream lines are highly affected by groove shape and there occurred large vortexes inside groove beyond a certain ratio of groove width to depth. Especially the U shaped groove restrains the occurrence of vortex. Therefore the numerical method adopted in this paper can be use in optimum designing of multi-grooved hydraulic spool valves.

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A Study on the Evaluation for the Application of a Comn CFD Code to Flow Analysis of a HAWTs (수평축 풍력발전용 터빈의 유동 해석을 위한 상용 CFD 코드의 적용성 평가에 관한 연구)

  • Kim, B. S.;Kim, J. H.;Nam, C. D.;Lee, Y. H.
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.396-401
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    • 2002
  • The purpose of this 3-D numerical simulation is evaluate the application of a commercial CFD code to predict 3-D flow characteristics of wind turbine. The experimental approach, which has been main method of investigation, appears to be its limits, the cost increasing disproportionally with the size of the wind turbines, and is hence mostly limited to observing the phenomena. Hence, the use of Computational Fluid Dynamics (CFD) techniques and Wavier-Stokes solvers are considered a very serious contender. The flow solver CFX-TASCflow is employed in all computations presented in this paper. The 3-D flow separation and the wake distribution of 2 bladed Horizontal Axis Wind Turbines (HAWTs) are compared to Heuristic model and visualized result by NREL(National Renewable Energy Laboratory). Simulated 3-D flow separation structure on the rotor blade is very similar to Heuristic model and the wake structure of the wind turbine is good agree with visualized results.

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Analysis of Airflow Pattern and Particle Dispersion in Enclosed Environment Using Traditional CFD and Lattice Boltzmann Methods

  • Inoguchi, Tomo;Ito, Kazuhide
    • International Journal of High-Rise Buildings
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    • v.1 no.2
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    • pp.87-97
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    • 2012
  • The indoor environments in high-rise buildings are generally well enclosed by defined boundary conditions. Here, a numerical simulation method based on the Lattice Boltzmann method (LBM), which aims to model and simulate the turbulent flow accurately in an enclosed environment, and its comparison with traditional computational fluid dynamics (CFD) results, are presented in this paper. CFD has become a powerful tool for predicting and evaluating enclosed airflows with the rapid advance in computer capacity and speed, and various types of CFD turbulence modeling and its application and validation have been reported. The LBM is a relatively new method; it involves solving of the discrete Boltzmann equation to simulate the fluid flow with a collision model instead of solving Navier-Stokes equations. In this study, the LBM-based scheme of flow pattern and particle dispersion analyses are validated using the benchmark test case of two- and three-dimensional and isothermal conditions (IEA/Annex 20 case); the prediction accuracy and advantages are also discussed by comparison with the results of CFD.

ACCURACY IMPROVEMENT OF THE BLEED BOUNDARY CONDITION WITH THE EFFECTS OF POROSITY VARIATIONS AND EXPANSION WAVES (다공도 및 팽창파의 영향을 고려한 BLEED 경계조건 수치 모델링의 정확도 향상 연구)

  • Kim, G.;Choe, Y.;Kim, C.
    • Journal of computational fluids engineering
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    • v.21 no.1
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    • pp.94-102
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    • 2016
  • The present paper deals with accuracy improvement of a bleed boundary condition model used to improve the performance of supersonic inlets. In order to accurately predict the amount of bleed mass flow rates, this study performs a scaling of sonic flow coefficient data for 90-degree bleed holes in consideration of Prandtl-Meyer expansion theory. Furthermore, it is assumed that porosity varies with stream-wise location of the porous bleed plate to accurately predict downstream boundary layer profiles. The bleed boundary condition model is demonstrated through Computational Fluid Dynamics(CFD) simulations of bleed flows on a flat plate with/without an oblique shock. As a result, the bleed model shows the improved accuracy of bleed mass rates and downstream boundary layer profiles.

DEVELOPMENT OF CAVITATION EROSION PREDICTION METHOD AND ITS APPLICATION FOR MARINE PROPELLER (캐비테이션 침식 추정 방법 개발 및 추진기에의 적용)

  • Park, S.;Rhee, S.H.
    • Journal of computational fluids engineering
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    • v.18 no.3
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    • pp.94-101
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    • 2013
  • In the present study, a practical method to predict cavitation erosion, which caused a critical damage on hydraulic machineries, was developed. Impact and critical velocities were defined to develop a practical method for the prediction of cavitation erosion. To develope the practical method, the computational fluid dynamics (CFD) was introduced. Cavitating flows with erosion in a converging-diverging nozzle and around a hydrofoil were simulated by developed and validated code. Based on the CFD results, the cavitation erosion coefficient was derived by a curve fitting method. The cavitation erosion coefficient was formulated as the function of the cavitation and Reynolds numbers. A cavitating flow in an axisymmetric nozzle followed by radial divergence was simulated to validate the developed practical method. For the application to a propeller, a cavitating flow around a propeller was simulated. Predicted damage extent showed similar with damaged full-scale propeller blade.

Acoustical Performance Analysis of the Simple Expansion Chamber by using CFD (CFD를 이용한 단순확장관의 음향특성 해석)

  • Kim, Dae-Hwan;Cheong, Cheol-Ung;Jeong, Weui-Bong;Kim, Hyung-Tae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1354-1359
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    • 2007
  • This paper discusses the acoustic performance of simple expansion chamber using computational fluid dynamics(CFD). The CFD model consists of an axisymmetric grid with a single period sinusoid of acceptable amplitude and duration imposed at the inlet boundary condition. The time history of the static pressure is recorded at two points, one in the inlet pipe and one point in outlet pipe. The time history of the static pressure is converted to the frequency domain using Fourier Transform and the transmission loss (TL) of the muffler is obtained from the ratio of the static pressure at the inlet and outlet pipe. The transmission loss of CFD result is compared with that of the computational acoustic analysis using the boundary element method (BEM). There are some differences in two results due to the pressure drop according to the inlet and outlet pipe length. Therefore, the effects of the pressure drop to the transmission loss have to be considered.

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