• Title/Summary/Keyword: CCD machine vision

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Measurement of Tool Wear using Machine Vision in Flat End-mill (머신비젼을 이용한 평 엔드밀 공구의 마모측정)

  • Kim, Tae-Young;Kim, Eung-Nam;Kim, Min-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.53-59
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    • 2011
  • End milling is available for machining the various shape of products and has been widely applied in many manufacturing industries. The quality of products depends on a machine tool performance and machining conditions. Recognition characteristics of the cutting condition is becoming a critical requirement for improving the utilization and flexibility of present-day CNC machine tools. The measurement of tool wear would be performed by coordinate-measuring machine(CMM). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, on-line measurement(OLM) system was applied for a tool wear measurement. This study shows a reliable technique for the reduction of machining error components by developing a system using a CCD camera and machine vision to be able to precisely measure the size of tool wear in flat end milling for CNC machining. The CCD camera and machine vision attached to a CNC machine can determine tool wear quickly and easily.

Development of an Inspection Machine for Automotive Oil-Seals Using Machine Vision (Machine Vision을 이용한 자동차용 Oil-Seal의 불량 검사 기계 개발)

  • 노병국;김도형;박용국
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.184-191
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    • 2004
  • In this study, an inspection system for automotive parts using machine vision has been developed and presented. The system is comprised of six analog CCD cameras, frame grabber, and mechanism that loads the automotive parts to the system for the inspection. An Image processing algorithm for detecting eight different types of defects of oil-seals are developed, and the effectiveness of the algorithm is experimentally verified. Inspection process is completed in 1 second with acceptable accuracy. It is envisaged that this inspection system will have a wide application in the automotive part manufacturing industry in the future.

In-process Measurement of Surface Profile using CCD (CCD를 이용한 인프로세스 표면형상의 계측)

  • 이기용;강명창;김정석;조인순
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.255-258
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    • 1995
  • Surface profile is an important paramerer to evaluate accuracy of machined worpiece. It is necessary to acquire this data by in-process measurement. Recent researchers have introduced Machine Vision technique to achieve it. But it is difficult to apply it to industry field yet. In this study, in-process measuring system of surface profile is developed using CCD camera. The effect of illuminance according to incident angle is investigated and surface profile from surface tester and illuminance graph are compared experimentally.

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Machine Vision Inspection System of Micro-Drilling Processes On the Machine Tool (공작기계 상에서 마이크로드릴 공정의 머신비전 검사시스템)

  • Yoon, Hyuk-Sang;Chung, Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.867-875
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    • 2004
  • In order to inspect burr geometry and hole quality in micro-drilling processes, a cost-effective method using an image processing and shape from focus (SFF) methods on the machine tool is proposed. A CCD camera with a zoom lens and a novel illumination unit is used in this paper. Since the on-machine vision unit is incorporated with the CNC function of the machine tool, direct measurement and condition monitoring of micro-drilling processes are conducted between drilling processes on the machine tool. Stainless steel and hardened tool steel are used as specimens, as well as twist drills made of carbide are used in experiments. Validity of the developed system is confirmed through experiments.

O-ring Size Measurement Based on a Small Machine Vision Inspection Equipment (소형 머신 비전 검사 장비에 기반한 O링 치수 측정)

  • Jung, YouSoo;Park, Kil-Houm
    • Journal of Korea Society of Industrial Information Systems
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    • v.19 no.4
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    • pp.41-52
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    • 2014
  • In this paper, O-ring size measurement algorithm based on a small machine vision inspection equipment which can replace a expensive and large machine vision inspection equipment is presented. The small machine vision inspection equipment acquires a image from a CCD camera shooting a measurement plane which located on a back light and the proposed size measurement algorithm is apply to the image. For improvement of size measurement accuracy, camera lens distortion correction and perspective distortion correction are conducted by software technique. Consider O-ring's shape, ellipse fitting model is applied. In order to increase the reliability of ellipse fitting, RANSAC algorithm is applied.

Real Time Edge Detection for Rounding Machines Using by CCD Vision (Vision을 이용한 실시간 모서리 가공부재의 에지검출 자동화)

  • 박종현;함이준;노태정;김경환;손상익
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.695-698
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    • 2000
  • Round-cornering machines are mainly used for cornering of stiffners for ship buildings. In the present time they have been operated manually by operators. so they are need to be operated automatically without regard to any shapes of stiffners. We developed the automatic round cornering system which consists of CCd Camera, PC and laser diode to detect automatically the edge of stiffners to be processed

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WEED DETECTION BY MACHINE VISION AND ARTIFICIAL NEURAL NETWORK

  • S. I. Cho;Lee, D. S.;J. Y. Jeong
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.270-278
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    • 2000
  • A machine vision system using charge coupled device(CCD) camera for the weed detection in a radish farm was developed. Shape features were analyzed with the binary images obtained from color images of radish and weeds. Aspect, Elongation and PTB were selected as significant variables for discriminant models using the STEPDISC option. The selected variables were used in the DISCRIM procedure to compute a discriminant function for classifying images into one of the two classes. Using discriminant analysis, the successful recognition rate was 92% for radish and 98% for weeds. To recognize radish and weeds more effectively than the discriminant analysis, an artificial neural network(ANN) was used. The developed ANN model distinguished the radish from the weeds with 100%. The performance of ANNs was improved to prevent overfitting and to generalize well using a regularization method. The successful recognition rate in the farms was 93.3% for radish and 93.8% for weeds. As a whole, the machine vision system using CCD camera with the artificial neural network was useful to detect weeds in the radish farms.

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Automatic Recognition of Wire Bobbins using Machine Vision Techniques (머신 비젼 기술을 이용한 전선 보빈의 자동인식)

  • Tai-Hoon Cho
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.4
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    • pp.494-498
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    • 1998
  • 이 논문은 에나멜 전선의 제조공정의 자동화에 있어서 핵심역할을 하는 보빈의 자동인식을 위한 머신 비젼 시스템에 관한 것이다. 이 시스템의 역할은 컨베이어 라인의 팔레트 위에 놓인 보빈들의 영상을 CCD 카메라로 취득, 분석하여 보빈 형태, 색상, 제조공정번호 등의 다양한 정보를 추출하여, 전체 생산공정을 제어하는 주 컴퓨터로 보내는 일을 수행한다. 이 비젼 시스템은 개발된 후 에나멜 전선 생산공장에 설치되어 일정 시험기간을 거쳐 현재 성공적으로 운영되고 있다.

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Real-time Measurement and Analysis for Micro Circular Path of Two-Axes Stage Using Machine Vision (머신 비젼을 이용한 2축 스테이지의 마이크로 원형 궤적 실시간 측정 및 분석)

  • Kim, Ju-Kyung;Park, Jong-Jin;Lee, Eung-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.10
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    • pp.993-998
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    • 2007
  • To verify the 2D or 3D positioning accuracy of a multi-axes stage is not easy, particularly, in the case the moving path of the stage is not linear. This paper is a study on a measuring method for the curved path accurately. A machine vision technique is used to trace the moving path of two-axes stage. To improve the accuracy of machine vision, a zoom lens is used for the 2D micro moving path. The accuracy of this method depends of the CCD resolution and array align accuracy with the zoom lens system. Also, a further study for software algorithm is required to increase the tracing speed. This technique will be useful to trace a small object in the 2D micro path in real-time accurately.

Autonomous Tractor for Tillage Operation Using Machine Vision and Fuzzy Logic Control (기계시각과 퍼지 제어를 이용한 경운작업 트랙터의 자율주행)

  • 조성인;최낙진;강인성
    • Journal of Biosystems Engineering
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    • v.25 no.1
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    • pp.55-62
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    • 2000
  • Autonomous farm operation needs to be developed for safety, labor shortage problem, health etc. In this research, an autonomous tractor for tillage was investigated using machine vision and a fuzzy logic controller(FLC). Tractor heading and offset were determined by image processing and a geomagnetic sensor. The FLC took the tractor heading and offset as inputs and generated the steering angle for tractor guidance as output. A color CCD camera was used fro the image processing . The heading and offset were obtained using Hough transform of the G-value color images. 15 fuzzy rules were used for inferencing the tractor steering angle. The tractor was tested in the file and it was proved that the tillage operation could be done autonomously within 20 cm deviation with the machine vision and the FLC.

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