• 제목/요약/키워드: Butt welds

검색결과 87건 처리시간 0.028초

다층 용접부 각 변형에 미치는 용접 중 가진의 영향 (The effect of vibratory stress conditioning on angular distortion of multi-pass butt welds)

  • 전유철;한익승;한명수
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.229-231
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    • 2004
  • 다층 용접이 적용되는 후판 조립 부재에서는 각 조립단계별로 용접변형이 필연적으로 발생되고 있으며 용접변형의 교정을 위한 추가 작업도 각 조립간계 및 후 공정에서 반복적으로 수행되고 있다. (중략)

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5052 알루미늄 합금 레이저 용접부의 기계적 성질에 관한 연구 (Study on the mechanical properties of 5052 aluminum alloy laser welds)

  • 윤종원;이윤상;이문용;정병훈
    • 한국레이저가공학회지
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    • 제6권1호
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    • pp.25-31
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    • 2003
  • 5052 aluminum alloy sheets of 2mm thickness were butt welded using a continuous wave Nd:YAG laser with and without Ar shielding gas. Vickers hardness, transverse-weld tensile and bulge tests were carried out to investigate the effect of Ar shielding gas on the mechanical properties and formability of laser welds. Porosity in the weld metals was investigated using an optical microscope. Mechanical properties and formability of 5052 aluminum alloy laser welds were degraded compared to those of base metal. However, those properties were improved due to the reduced size and number of porosity when Ar shielding gas was used.

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하이브리드 용접방식을 이용한 박판 및 후판용접공정 (Hybrid Welding Process for Sheet Metal and Narrow Gap Fill Pass)

  • 최해운;신현명;임문혁
    • 대한기계학회논문집A
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    • 제32권11호
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    • pp.978-983
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    • 2008
  • An application of innovative laser+GMA hybrid welding process is presented for reducing bead humping defects in high speed welding and increasing side wall fusion in narrow groove welding without torch or wire oscillation. In this hybrid process, the laser heat input is applied adjacent to the weld pool at a relatively low power density to produce a wider, flatter weld bead. In bead on plate in sheet metal gauges, the hybrid process was able to produce hump-free welds from 70ipm (${\sim}1780mm/min$) to over 150ipm (${\sim}3810mm/min$) of the travel speed compared to the un-assisted GMAW process. A square-butt joint in 15mm A572 Gr50 steel welds was investigated. A square butt joint with a gap of 3.2mm was filled with 6 passes. Liquid Nitrogen calorimetry and innovative $CO_2$ laser reflective optics were also developed to demonstrate the concept of hybrid welding.

열간압연 클래드강의 맞대기용접부 내식성 및 용접성 평가 (Evaluation of Corrosion Resistance and Weldability for the Butt Welding Zone of Hot Rolled Clad Steel Plates)

  • 박재원;이철구
    • Journal of Welding and Joining
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    • 제31권5호
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    • pp.47-53
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    • 2013
  • We have investigated the traits of clad metals in hot-rolled clad steel plates, including the sensitization and mechanical properties of STS 316 steel plate and carbon steel (A516), under various specific circumstances regarding post heat treatment, multilayered welds, and thick or repeated welds for repair. For evaluations, sectioned weldments and external surfaces were investigated to reveal the degree of sensitization by micro vickers hardness, tensile, and etching tests the results were compared with those of EPR tests. The clad steel plates were butt-welded using FCAW and SAW with the time of heat treatment as the variable, a that was conducted at $625^{\circ}C$, for 80, 160, 320, 640, and 1280 min. Then, the change in corrosion resistance was evaluated in these specimens. With carbon steel (A516), as the heat treatment time increased, the annealing effect caused the tensile strength to decrease. The micro-hardness gradually increased and decreased after 640 min. The elongation and contraction of the area also increased gradually. The oxalic acid etch test and EPR test on STS316 and the clad metal showed STEP structure and no sensitization. From the test results on multi-layered and repair welds, it could be concluded that there is no effect on the corrosion resistance of clad metals. The purpose of this study was to suggest some considerations for developing on-site techniques to evaluate the sensitization of stainless steels.

소구경 분기배관 용접부의 피로강도에 미치는 용접부 형상 및 용접공정의 영향 (Influence of Welding Shapes and Welding Procedures on Fatigue Strength of Small Diameter Branch Welded Pipe Joint)

  • 백종현;김철만;김우식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1092-1097
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    • 2003
  • S-N fatigue tests were conducted to investigate the fatigue strength of small diameter socket and butt welded joints made of carbon steels. Experimental parameters were pipe diameter, throat depth, shape of socket welds and welding procedure. Filler metals used in SMAW and GTAW procedure were E9016-G with diameter of 4.0 mm and ER70S-G with diameter of 2.4 mm. API 5L Gr.B pipes were adopted as a small diameter branch pipes. All socket fittings were machined from ASTM A105 carbon steel. Tensile strength was not affected by the welding procedure. Fatigue strength in socket weld joints increased with increasing pipe diameter, area of weld metal and weld leg length of pipe side.

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용접부의 천공 측정법에 의한 잔류 응력에 관한 연구 (A Study on the Residual Stresses by the Hole Drilling Measuring in the WeldZone)

  • 남궁재관
    • 한국공작기계학회논문집
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    • 제17권3호
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    • pp.115-121
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    • 2008
  • A knowloedge of the residual stress distribution at circumferential welds can increase the prediction accuracy of a fracture assessment in pipe lines. In this study, in order to predict the residual stress distribution in the circumferential butt-welded pipes were measured, using the hole-drilling strain gauge method. Their practical applications were performed in to two kinds of pipes. As the results, the following characteristics were found. On the inner surface of pipes, the circumferential and axial residual stresses were both tensile near the center line of welding and both of them changed from tensile to compressive as the distance from the center line increased. On the outer surface, however, the circumferential residual stress was shown to be tensile wile the axial residual stress was compressive near the center line of welding, and later they were revered at the region far away from the centerline.

용접부의 형상과 공정변화에 따른 소구경 분기배관의 피로강도 특성평가 (S-N Fatigue Strength of Small Diameter Branch Welded Pipe with Variation of Welding Shapes and Welding Procedures)

  • 백종현;김우식
    • Journal of Welding and Joining
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    • 제22권3호
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    • pp.50-55
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    • 2004
  • S-N fatigue tests were conducted to investigate the fatigue strength of small diameter socket and butt welded joints made of carbon steels. Experimental parameters were pipe diameter, throat depth, shape of socket welds and welding procedure. Filler metals used in SMAW and GTAW procedure were E9016-G with diameter of 4.0 m and ER70S-G with diameter of 2.4 m. API 5L Gr.B pipes were adopted as a small diameter branch pipes. All socket fittings were machined from ASTM A105 carbon steel. Tensile strength was not affected by the welding procedure. Fatigue strength in socket weld joints increased with increasing pipe diameter, area of weld metal and weld leg length of pipe side.

A Study on the Development of Underwater Wet Welding Electrodes

  • Kim, Min-Nam
    • 한국해양공학회지
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    • 제17권4호
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    • pp.52-58
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    • 2003
  • Underwater wet arc welds were experimentally performed on the KR-RA steel plate as base metal by using four different types of flux coated electrodes: KT33, UWEE, UWCS, and TN20, UWEE, the individually designed flux coated underwater electrode, had good operability when compared with other domestic terrestrial electrodes, and imported goods. The hardness value and the portion of martensite of HAZ were increased, by using a rapid cooling rate, Mechanical properties were also examined experimentally with a multi-pass butt-welding specimen test. The individually designed flux coated electrode UWEE could be used in practice for underwater wet welds.

원전 기기 용접 잔류응력 평가 연구 고찰 (Investigation on the Studies for Welding Residual Stresses in Nuclear Components)

  • 김종성
    • 한국압력기기공학회 논문집
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    • 제12권1호
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    • pp.30-40
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    • 2016
  • The paper investigates the previous studies about welding residual stresses in nuclear components. First, various residual stress measurement methods are reviewed in applicability. Second a finite element welding residual stress analysis technique, which was developed from the viewpoint of FFS (Fitness-For-Service) assessment, is explained. Third, characteristics of the welding residual stresses on J-groove welds and butt welds were presented via investigating the previous studies. Last, engineering formulae for residual stresses in the FFS assessment codes such as R6 and API 579/ASME FFS-1 Code is summarized.

A Study on the Development of Underwater Wet Welding Electrodes

  • Kim, Min-Nam
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • 제6권1호
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    • pp.75-81
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    • 2003
  • Underwater wet arc welds were experimentally performed on the KR-RA steel plate as base metal by using four different types of flux coated electrodes: KT33, UWEE, UWCS, and TN20. UWEE, the individually designed flux coated underwater electrode, had good operability when compared with other domestic terrestrial electrodes, and imported goods. The hardness value and the portion of martensite of HAZ were increased, by using a rapid cooling rate, Mechanical properties were also examined experimentally with a multi-pass butt-welding specimen test. The individually designed flux coated electrode UWEE could be used in practice for underwater wet welds.

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