• 제목/요약/키워드: Butt

검색결과 708건 처리시간 0.036초

Non-destructive Evaluation to Assess Leak of Bond in Brazed Large Generator ″ C″ -Coil by Ultrasonic Retro-Reflection (초음파 Retro-Reflection에 의한 대형 발전기용 C-Coil Brazed부의 비파괴적 평가)

  • 성운학;양병일;김정태
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.305-307
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    • 2004
  • One set of rotor coils is required per each large generator rotor assembly, Rotors consist of two directly opposing poles. Each pole requires from 5 to 9 coils. Each coil is made up of two halves identified on the connection end. These coil halves will be joined together by butt brazing process during subsequent rotor assembly. Each half coil is made up of typically 4 to 9 layers of copper conductors. Because of Generator rotor is rotated very high speed with 3,600RPM, the quality soundness of brazed joints is very important at each coil. But, it is very difficult to be optimized non-destructive evaluation, because c-coil has the long shape and evaluation is to be done assembled condition. In this paper introduce newly developed inspection process and acceptance standards for the ultrasonic inspection of " C" coil butt braze. This inspection system is a semi-automatic ultrasonic flaw detector with data acquisition and retention capable of assessing the relative lack of bond of brazed butt joints

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Fatigue Assessment of Butt Welded Specimen According to the Existence of the Backplate (Backplate의 유무에 따른 맞대기 용접 시험편의 피로강도 평가)

  • Han, Ju-Ho;Kim, Seong-Min;Lee, Woo-Il;Kang, Sung-Won;Kim, Myung-Hyun
    • Journal of Welding and Joining
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    • 제27권1호
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    • pp.90-94
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    • 2009
  • In this study, a series of fatigue test was performed to evaluate the fatigue strength of butt welded specimens. Effective notch stress through finite element analysis was conducted to analyze the fatigue results. As a results, no significant decrease in fatigue strength was observed when backplates were present. The S-N curve that based on effective notch stress appeared a similar fatigue lift to FAT 225 curve without reference to existence of backplates.

Research on Change of Tensile Strength with Joint Distance and Form in the Roof Composite Waterproofing Method for Synthetic Polymer Waterproofing Sheet (합성고분자계 방수시트를 이용한 옥상 복합방수공법의 접합부 이격거리 및 형태별 인장성능 변화에 관한 연구)

  • Go, Gun-Woong;Heo, Neung-Hoe;Kim, Yun-Ho;Park, Jin-Sang;Song, Je Young;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2012년도 춘계 학술논문 발표대회
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    • pp.65-67
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    • 2012
  • The butt-joint system is widely used as the method of roof composite waterproofing system. However, there is stilll no objective research about proper distance, and proper structure associated with the performance in butt-joint system. In this research, we find proper distance and proper structure in butt-joint system through tensile strength test at joint, and comparative analyze with practical construction material of composite waterproofing sheet.

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Design of Welded Joints Using Stress Intensity Factors (응력확대계수를 이용한 용접이음부 설계 연구)

  • Park, Ji-Woo;Gu, Man-Hoi;Choi, Chang;Sung, Wan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.1058-1062
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    • 1996
  • The assessments of weld defects by fracture mechanics are performed for design of welded Joints. In general, butt, T-type, and L-type welded joint are useful for welding structure. When linear weld defects are in welded joint, stress intensity factors for each joints are calculated by finite element method. Analysis results are shown for the fracture modes and characteristics of joint types. And they are founded for the weaken order of welded joints being T-type, butt, L-type.

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The effect of Mobile Flash Butt Welding (이동식 플래시 버트 용접의 효과)

  • Lee Jun-Sik;Lee Jong-Su;Lee Hak-Kyu;Lee Jung-Kwon;Lee Jee-Ha
    • Proceedings of the KSR Conference
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.793-799
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    • 2004
  • In track a third weakness point is joint part, turnout part, curve part. One of them joint part of rail have been known to the most weak point by loosen of joint bar and fish bolt due to impulse and vibration by wheel contact at times. In addition happen to deformation and failure at end of rail, failure and miniature of ballast gravel. Finally impact between wheel and rail become origin cause of a welded rail, noise and vibration. riding condition deterioration, besides track failure. In the present domestic, Thermite and Gas pressure weldings have been used to continuous welded rail(CWR), however stiffness and confidence in quality is lower than Flash butt welding method. FRW have the excellent capacity, however have a shortcoming large scale of machine and power equipment. Therefore we will introduce Mobile Flash Butt Welder can weld in track.

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Welding Distortions on Rectangular Butt Welded Plate by Shielded Metal Arc Welding Process (피복(被覆) Arc용접(熔接)으로 Butt이음된 사각평판(四角平板)의 용접변형(熔接變形))

  • J.E.,Park;S.J.,Yim;B.S.,Yoon
    • Bulletin of the Society of Naval Architects of Korea
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    • 제17권2호
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    • pp.21-32
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    • 1980
  • The welding distortions, transverse shrinkage and angular change, on the butt welded joint made by the process of shielded metal arc welding, were studied on the basic study of bead on plate weld. On the study of bead on plate weld, the temperature distribution on the plane normal to the direction of the weld line was assumed to be parabolic. The form of the distortion formulas of welded joint for transverse shrinkage and angular change were derived theoretically. Also, the experiments were performed about three cases, for changing type, sizes of welding electrodes and types of grooves, welding on mild steel plate, to compare theoretical study and experiments. It was found that the theoretical study was in good agreement with the result of experiment. Also, the optimal welding conditions for reducing weld distortions were suggested.

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The Effect of Butt Gap in Insulation Properties for a HTS Cable (고온초전도 케이블의 절연강도에 미치는 butt gap 의 영향)

  • 곽동순;김영석;뤼엔반둥;김해종;김상현
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 한국초전도저온공학회 2003년도 추계학술대회 논문집
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    • pp.213-217
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    • 2003
  • In this paper, we studied electric Insulation characteristics of synthetic Laminated Polypropylene Paper (LPP) in liquid nitrogen (L$N_2$) for the application to high temperature super-conducting (HTS) cable. And, we selected the insulation paper/L$N_2$composite insulation type for the electric insulation design of a HTS cable. Furthermore, we compared the breakdown characteristics of the butt gap and bended mini-model cable that comes into being in this kind of cryogenic insulation type. It is necessary to understand the winding parameter of insulation paper/L$N_2$composite insulation.

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Fatigue Life Analysis of Butt-welded specimen by Local Strain Approach (국부변형률방법을 이용한 용접시험편의 피로수명 해석)

  • Lee Dong-Hyong;Seo Jung-Won;Goo Byeong-choon;Seok Chang-Sung
    • Proceedings of the KSR Conference
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.73-78
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    • 2003
  • The residual stresses and. distortions of structures by welding exert negative effect on the safety of railroad structures. This investigation performs a thermal elasto-plastic analysis using finite element techniques to evaluate residual stresses in butted-welded joint. Considering this initial residual stresses, local stress and strain at the critical location (weld toe) during the loading were analyzed by elastic plastic finite element analysis. Fatigue crack initiation life and fatigue crack propagation life of butt-welded specimen were predicted by local strain approach and Neuber's role and Paris law. It is demonstrated that fatigue life estimates by local strain approach closely approximate the experimental results.

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Hardness prediction based on microstructure evolution and residual stress evaluation during high tensile thick plate butt welding

  • Zhou, Hong;Zhang, Qingya;Yi, Bin;Wang, Jiangchao
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제12권1호
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    • pp.146-156
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    • 2020
  • Two High Tensile Strength Steel (EH47) plates with thickness of 70 mm were butt-welded together by multi-pass Submerged Arc Welding (SAW), also the hardness and welding residual stress were investigated experimentally. Based on Thermal-Elastic-Plastic Finite Element (TEP FE) computation, the thermal cycles during entire welding process were obtained, and the HAZ hardness of multi-pass butt welded joint was computed by the hardenability algorithm with considering microstructure evolution. Good agreement of HAZ hardness between the measurement and computational result is observed. The evolution of each phase was drawn to clarify the influence mechanism of thermal cycle on HAZ hardness. Welding residual stress was predicted with considering mechanical response, which was dominantly determined by last cap welds through analyzing its formation process.

Prediction of a transverse shrinkage of butt welded joints in shipyard conditions using the design of experimental approach

  • Urbanski, Tomasz;Taczala, Maciej
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제12권1호
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    • pp.784-798
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    • 2020
  • This paper presents the results of research on transverse shrinkage of welded butt joints conducted according to the principles of experimental design and under production conditions for two main welding techniques used in shipbuilding (FCAW and SAW). Analysis took into account the technological and structural parameters influencing the assembly suitability of a large steel structure. The presented method of evaluation makes it possible to apply approximation formulae to predict transverse shrinkage in real sections of a ship hull. The determined predictive formulae were verified to actual transverse shrinkage measurements during prefabrication of hull sections at a shipyard as well as the equations referring to the analyzed form of deformation available in the literature.