• Title/Summary/Keyword: Bushing

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Seismic response evaluation of 154 kV transformer porcelain bushing by shaking table tests

  • Chun, Nakhyun;Jeon, Bubgyu;Kim, Sungwan;Chang, Sungjin;Son, Suwon
    • Structural Engineering and Mechanics
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    • v.84 no.2
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    • pp.155-165
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    • 2022
  • The use of electricity and communication between electronic devices is increasing daily, which makes the stability of electrical power supply vital. Since the 1990s, large earthquakes have occurred frequently causing considerable direct damage to electrical power facilities as well as secondary damage, such as difficulty in restoring functions due to the interruption of electric power supply. Therefore, it is very important to establish measures to protect electrical power facilities, such as transformers and switchboards, from earthquakes. In this study, a 154 kV transformer whose service life had expired was installed on the base fabricated by simulating the field conditions and conducting the shaking table tests. The dynamic characteristics and seismic behavior of the 154 kV transformer were analyzed through the resonance frequency search test and seismic simulation test that considers the front, rear, left, and right directions. Since the purpose of this study is to analyze the acceleration amplification in the bushing due to the acceleration amplification, the experimental results were analyzed focusing on the acceleration response and the converted acceleration amplification ratio rather than the failure due to the displacement response of the transformer. The seismic force amplification at the transformer bushing was evaluated by simulating the characteristics of electrical power facilities in South Korea, and compared with the IEC TS 61463 acceleration amplification factor. Finally, the amplification factor at zero period acceleration (ZPA) modified for each return period was summarized. The results of this study can be used as data to define the amplification factor at ZPA of the transformer bushing, simulating the characteristics of electrical power facilities in Korea.

Reliability Estimation of Door Hinge for Rome Appliances (가전제품용 경첩의 신뢰성 추정)

  • Kim Jin Woo;Shin Jae Chul;Kim Myung Soo;Moon Ji Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.689-697
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    • 2005
  • This paper presents the reliability estimation of door hinge for home appliances, which consists of bushing and shaft. The predominant failure mechanism of bushing made of polyoxymethylene(POM) is brittle fracture due to decrease of strength caused by voids existing, and that of shaft made of acrylonitrile-butadiene-styrene(ABS) is creep due to plastic deformation caused by excessive temperature and lowering of glass transition temperature by absorbed moisture. Since the brittle fracture of bushing is overstress failure mechanism, the load-strength interference model is used to estimate the failure rate of it along with failure analysis. By the way, the creep of shaft is wearout failure mechanism, and an accelerated life test is then planned and implemented to estimate its lifetime. Through the technical review about failure mechanism, temperature and humidity are selected as accelerating variables. Assuming Weibull lifetime distribution and Eyring model, the life-stress relationship and acceleration factor, $B_{10}$ life and its lower bound with $90\%$ confidence at worst case use condition are estimated by analyzing the accelerated life test data.

Reliability Estimation of Door Hinge for Home Appliances (가전제품용 경첩의 신뢰성 추정)

  • 문지섭;김진우;이재국;이희진;신재철;김명수
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.303-311
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    • 2004
  • This paper presents the reliability estimation of door hinge for home appliances, which consists of bushing and shaft. The predominant failure mechanism of bushing made of polyoxymethylene(POM) is brittle fracture due to decrease of strength caused by voids existing, and that of shaft made of acrylonitrile-butadiene-styrene(ABS) is creep due to plastic deformation caused by excessive temperature and lowering of glass transition temperature by absorbed moisture. Since the brittle fracture of bushing is overstress failure mechanism, the load-strength interference model is used to estimate the failure rate of it along with failure analysis. By the way, the creep of shaft is wearout failure mechanism, and an accelerated life test is then planned and implemented to estimate its lifetime. Through the technical review about failure mechanism, temperature and humidity are selected as accelerating variables. Assuming Weibull lifetime distribution and Eyring model, the life-stress relationship and acceleration factor, B$_{10}$ life and its lower bound with 90% confidence at worst case use condition are estimated by analyzing the accelerated life test data.a.

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Electrical characteristics of insulating materials for HTS bushing immersed in $LN_2$

  • Choi, J.H.;Kim, W.J.;Shin, H.S.;Kim, S.H.
    • Progress in Superconductivity and Cryogenics
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    • v.13 no.4
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    • pp.10-13
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    • 2011
  • For the operation of high temperature superconducting (HTS) power equipments, it is necessary to develop insulating materials and high voltage (HV) insulation technology at cryogenic temperature of bushing. In this paper, the surface flashover characteristics of various insulating materials in $LN_2$ are studied. These results are studied at both AC and impulse voltage under a non-uniform field. The negative impulse breakdown voltage of GFRP is slightly higher than the positive impulse breakdown voltage. The use of glass fiber reinforced plastic (GFRP) and polytetrafluoroethylene (PTFE, Teflon) as insulation body for HTS bushing should be much desirable. Especially, GFRP is excellent material not only surface flashover characteristics but also mechanical characteristics at cryogenic temperature. The surface flashover is most serious problem for the shed design in $LN_2$ and operation of superconducting equipment.

Study on Rotor and Bushing Material of Gyro-pump (자이로 펌프의 로타 및 붓싱 재료에 관한 연구)

  • 김기선;김정훈;김선화
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.3 no.2
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    • pp.115-119
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    • 2002
  • This study was performed to improve mechanical properties of rotor and bushing materials. SACD and SKD11 steels as rotor and bushing materials were investigated. Gas nitriding and TiN coating were carried out on SACM and SKD11 steels. TiN coating was deposited on SKD11 steel by reactive sputtering process. This coated layer was picked off during the operation because of insufficient adhesion. Gas nitriding was carried out on SACM and SKD11 steels in an ammonia atmosphere at 51$0^{\circ}C$ for 72 hrs. These gas nitrided parts showed good mechanical properties. SKD11 steels were heat-treated to obtain optimum carbide size and distribution. As a results, the hardness increased.

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Material and Structure Optimization of Substrate Support for Improving CVD Equipment Up Time (CVD 장비 Up Time 향상을 위한 기판 지지대의 재질 및 구조 최적화)

  • Woo, Ram;Kim, Won Kyung
    • Korean Journal of Materials Research
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    • v.29 no.11
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    • pp.670-676
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    • 2019
  • We study substrate support structures and materials to improve uptime and shorten preventive maintenance cycles for chemical vapor deposition equipment. In order to improve the rolling of the substrate support, the bushing device adopts a ball transfer method in which a large ball and a small ball are mixed. When the main transfer ball of the bushing part of the substrate support contacts the substrate support, the small ball also rotates simultaneously with the rotation of the main ball, minimizing the resistance that can be generated during the vertical movement of the substrate support. As a result of the improvement, the glass substrate breakage rate is reduced by more than 90 ~ 95 %, and the equipment preventive maintenance and board support replacement cycles are extended four times or more, from once a month to more than four months, and the equipment uptime is at least 15 % improved. This study proposes an optimization method for substrate support structure and material improvement of chemical vapor deposition equipment.

Evaluation of Effect of Low Opening Operation on Increasing Wear of Bearing Bushings of Guide Vanes used in Hydropower Plants (수력발전소 가이드 베인 저개도율 운전에 따른 가이드 베인 베어링 부슁의 마모 가속효과 평가)

  • Kim, Jong-Sung;Kim, Se-Na
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1267-1274
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    • 2012
  • A guide vane plays a key role in controlling the flow rate of water supplied to the turbine of a hydropower plant. It has been reported that guide vane bearing bushings are subjected to considerable wear, which requires them to be maintained. An ancillary service such as frequency control and black start causes cyclic low opening operation of the guide vanes. It is empirically well known that such operation increases the wear rate of the guide vane bearing bushing. In this study, the effect of low opening operation on the increasing wear of the guide vane bearing bushing is quantitatively assessed via finite element flow analysis, finite element stress analysis, and relative wear evaluation. As a result of the assessment, it is identified that the pressure applied on the guide vane surface increases and the contact length between the outer surface of the guide vane stem and the inner surface of the bearing bushing decreases with a decrease in the opening of the guide vane. In addition, low opening of the guide vanes results in an increase in the relative wear owing to the generation of high contact pressure on the bearing bushing surfaces.

A Study for the Improvement of Performance of the Water-meter applying the Hydrodynamic Journal Bearing Theory (동압 유체 베어링 이론을 적용한 수도미터의 성능향상에 관한 연구)

  • Yoon, Joon-Yong;Sung, Nak-Won;Kim, Byung-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.1 s.6
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    • pp.5-9
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    • 2000
  • A study to minimize the error in water-meter is considered in this work. It is presumed that the large amount of error at large flowrate is occurred due to the vibration of the impeller shalt. After a newly designed bushing applying hydrodynamic journal bearing theory is adopted, the error at large flow rate is decreased remarkably comparing with the classical water-meter. It is concluded that the effect of a bushing in water-meter stabilizes the rotator of the impeller shaft.

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A Study on the Thermal Expansion of FRP tube/flange for improved tightness Characteristics of Polymer Bushing (폴리머 부싱의 기밀성 향상을 위한 FRP tube/flange의 열팽창 특성에 관한 연구)

  • Cho, Han-Goo;Kim, Do-Young;Jeon, Moon-Sik;Kim, Hyun-Ju;Kang, Sung-Ho
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1438_1438
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    • 2009
  • In this describes the results of a study on the thermal expansion of FRP tube/flange for improved tightness characteristics of polymer bushing. The thermal expansion of FRP tube and flange were investigated. The thermal expansion of flange, FRP tube were studied by TGA, TMA. AS winding tension is increased glass fiber contents was increased in the range of 70.89~78.74 and thermal expansion coefficient was decreased in the range of 29.90~13.50.

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