• Title/Summary/Keyword: Bulk amorphous alloy

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Estimation of Cooling Rate in Bulk Amorphous Alloys by Separate Cooling Process

  • Kang, Bok-Hyun;Choi, Seong-Pil;Kim, Ki-Young
    • Journal of Korea Foundry Society
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    • v.30 no.5
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    • pp.167-173
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    • 2010
  • 벌크 비정질 합금의 특성상 점도가 높고, 냉각속도가 빨라 냉각되는 합금의 온도를 직접 측정하는 것은 곤란하므로, 측정에 의하여 냉각속도를 구하는 것은 매우 어렵다. 본 연구에서는 합금의 온도를 직접 측정하는 대신 금형의 온도를 측정하고, 측정된 금형의 온도를 상용 열해석 프로그램을 이용한3차원 계산 결과와 비교, 보정하는 역문제 기법을 사용하여 Cu계와 Zr계 벌크 비정질합금의 냉각속도를 예측하였다. 예측된 냉각속도는 금형온도와 시편의 두께에 따라Cu계의 경우는 284~300 K/s, Zr계는 279~289 K/s로, 초기 금형온도의 영향은 크지 않은 것으로 나타났다. 전산모사 결과와 달리 금형을 수냉한 쪽보다 가열한 쪽의 응고중 냉각속도가 빨라 조직이 더 미세한 것으로 나타났는데, 이는 응고중 금형과 주물간에 에어갭의 형성으로 열전달을 방해 받은 영향으로 사료된다.

Synthesis of Cu-coated Ni-based Bulk Metallic Glass Powders by Gas Atomization and Spray Drying Process

  • Kim, Byoung-Kee;Kim, Yong-Jin;Kim, Jin-Chun
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.936-936
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    • 2006
  • Bulk amorphous materials have been intensively studied to apply for various advanced industry fields due to their high mechanical, chemical and electrical properties. These materials have been produced by several techniques such as mechanical alloying, melt spinning and gas atomization, etc. Among them, the atomization is the most potential technique for commercialization due to high cooling rate during solidification of the melt and mass productivity. However, the amorphous powders still have some limitations because of their low ductility and toughness. Therefore, intensive efforts have to be carried out to increase the ductility and toughness. In this study, the Ni-based amorphous powder was produced by the gas atomization process. And in order to increase the ductile toughness, ductile Cu phase was coated on the Ni amorphous powder by spray drying process. The characteristics of the as-synthesis powders have been examined and briefly mentioned. The master alloy with $Ni_{57}Zr_{20}Ti_{16}Si_2Sn_3$ was prepared by vacuum induction melting furnace with graphite crucible and mold. The atomization was conducted at $1450^{\circ}C$ under the vacuum of $10^{-2}$ torr. The gas pressure during atomization was varied from 35 to 50 bars. After making the Ni amorphous powders, the spray drying was processed to produce the Cu -coated Ni amorphous composite powder. The amorphous powder and Cu nitrate solution were mixed together with a small amount of binder and then it was sprayed at temperature of $130^{\circ}C$ and rotating speed of 15,000 R.P.M.

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Understanding the Plasticity of Amorphous Alloys Via the Interpretation of Structural Evolution Inside a Shear Band (비정질 합금의 전단띠 내부 구조변화 해석을 통한 소성의 이해)

  • Lee, Chang-Myeon;Park, Kyoung-Won;Lee, Byeong-Joo;Shim, Jae-Hyeok;Lee, Jae-Chul
    • Korean Journal of Materials Research
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    • v.19 no.5
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    • pp.276-280
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    • 2009
  • The effect of the initial packing structure on the plasticity of amorphous alloys was investigated by tracing the structural evolution of the amorphous solid inside a shear band. According to the molecular dynamics simulations, the structural evolution of the amorphous solids inside the shear band was more abrupt in the alloy with a higher initial packing density. Such a difference in the structural evolution within the shear band observed from the amorphous alloys with different initial packing density is believed to cause different degrees of shear localization, providing an answer to the fundamental question of why amorphous alloys show different plasticity. We clarify the structural origin of the plasticity of bulk amorphous alloys by exploring the microstructural aspects in view of the structural disordering, disorder-induced softening, and shear localization using molecular dynamics simulations based on the recently developed MEAM (modified embedded atom method) potential.

Synthesis of Ni-based Metallic Glass Composite Fabricated by Spark Plasma Sintering (방전플라즈마소결을 이용한 Ni계 비정질 복합재의 제조)

  • Kim, Song Yi;Guem, Bo Kyeong;Lee, Min Ha;Kim, Bum Sung
    • Journal of Powder Materials
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    • v.20 no.1
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    • pp.33-36
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    • 2013
  • A bulk metallic glass-forming alloy, $Ni_{59}Zr_{20}Ti_{16}Si_2Sn_3$ metallic glass powders was used for good commercial availability and good formability in supercooled liquid region. In this study, the Ni-based metallic glass was synthesized using by high pressure gas atomized metallic glass powders. In order to create a bulk metallic glass sample, the $Ni_{59}Zr_{20}Ti_{16}Si_2Sn_3$ metallic glass powders with ball-milled Ni-based amorphous powder with 40%vol brass powder and Cu powder for 20 hours. The composite specimens were prepared by Spark Plasma Sintering for the precursor. The SPS was performed at supercooled liquid region of Ni-based metallic glass. The amorphous structure of the final sample was characterized by SEM, X-ray diffraction and DSC analysis.

A Study on the Micro Forming of Al-based Superplastic Alloy and Zr-BMG for the Cavity Position (Al5083 초소성 합금과 Zr-BMG의 Cavity 위치에 따른 마이크로 성형연구)

  • Son, S.C.;Park, K.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.258-262
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    • 2008
  • Micro forming is a suited technology to manufacture very small metallic parts(several $mm{\sim}{\mu}m$). In this study, the micro forming property was studied, using Al5083 superplastic alloy with micro grain, suitable for the micro forming process and Zr-BMG amorphous with pseudo-superplastic phenomena in the supercooled liquid state. Micro forming experiments under stastic load status showed that distortion by slip and spin of the grain system and slip inside the grain was observed in the Al5083 superplastic alloy. In case of Zr-BMG, because there is no grain, the distribution of the forming property was similar to the load distribution between punch and metal.

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Study of Physical and Mechanical Properties of Zr-14Cu-7.5Ni-2.6Al Alloy Wide Ribbon (Zr-14Cu-7.5Ni-2.6Al 합금 광폭 리본의 물리적, 기계적 특성 연구)

  • Dongjin Oh;Yongsoo Kim;Sung Joon Pak;Heongkyu Ju
    • Journal of Korea Foundry Society
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    • v.44 no.4
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    • pp.97-102
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    • 2024
  • In this study, the properties of Zr-14Cu-7.5Ni-2.6Al wide ribbon with amorphous structure and properties were analyzed using Hall effect, SEM-EDX, and XRD. Made by melt spinning method, this Zr-14Cu-7.5Ni-2.6Al based alloy ribbon is not more than 96 ㎛ thick and 100 mm wide. This amorphous alloy exhibited tensile strength of 1,641 MPa, yield strength of 1,541 MPa, elongation of 1% and elastic modulus of 98GPa. The bulk concentration, resistivity, and mobility values are midway between general heavy doping ceramics and metals, and they are about 100 times weaker than ordinary metals, so they are close to Si and have good electrical conductivity. In addition, folding tests were conducted at extreme temperatures, withstanding 150,000 times at -20℃, 300,000 times at 24℃, and 150,000 times at 60℃, with no folding defects observed. These results demonstrate the excellent durability and reliability of the Zr-14Cu-7.5Ni-2.6Al wide ribbon alloy and suggest the possibility of developing electronic products using this alloy.

Role of A phase Separating Element on the Plasticity of Amorphous Alloys : Experiment and Atomic Simulation Study (비정질 합금의 소성에 미치는 조성분리 원소의 역할 : 실험 및 전산모사 연구)

  • Park, Kyoung-Won;Lee, Chang-Myeon;Sa, In-Young;Lee, Byeong-Joo;Lee, Jae-Chul
    • Korean Journal of Materials Research
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    • v.19 no.2
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    • pp.79-84
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    • 2009
  • A series of experiments demonstrated that an addition of Ag into $(Cu_{0.5}Zr_{0.5})_{100-x}Ag_{x}$ amorphous alloys alters the plasticity of the alloys in a systematic manner. Energy dispersive x-ray spectroscopy (EDS) conducted on the $(Cu_{0.5}Zr_{0.5})_{100-x}Ag_{x}$ alloys exhibited the presence of compositional modulation, indicating that compositional separation had occurred. The presence of compositional modulation was also validated using a combined technique of molecular dynamics and Monte Carlo simulation. In this study, the effect of Ag on the compositional separation in $(Cu_{0.5}Zr_{0.5})_{100-x}Ag_{x}$ bulk amorphous alloys was investigated to understand the role played by the phase-separating element on the plasticity of the amorphous alloys.

Phase Transformation and Work-hardening Behavior of Ti-based Bulk Metallic Glass Composite

  • Hong, Sung Hwan;Kim, Jeong Tae;Park, Hae Jin;Kim, Young Seok;Park, Jin Man;Suh, Jin Yoo;Na, Young Sang;Lim, Ka Ram;Kim, Ki Buem
    • Applied Microscopy
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    • v.45 no.2
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    • pp.37-43
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    • 2015
  • In present work, work-hardening behavior of TiCu-based bulk metallic glass composite with B2 particles has been studied by systemic structural and mechanical investigations. After yield, pronounced work-hardening of the alloy was clearly exhibited, which was mainly related to the martensitic transformation as well as the deformation twinning in B2 particles during deformation. At the early plastic deformation stage (work-hardening stage), the stress-induced martensitic transformation from B2 phase to B19' phase and deformation-induced twinning of B19' phase was preferentially occurred in the around interface areas between B2 phase and amorphous matrix by stress concentration. The higher hardness value was observed in vicinity of interface within the B2 particles which are probably connected with martensitic transformation and deformation twinning. This reveals that the work-hardening phenomenon of this bulk metallic glass composite is a result of the hardening of B2 particles embedded in amorphous matrix.