• Title/Summary/Keyword: Brushless DC motor

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Development of BLDC Motor for HEV Engine Cooling and Battery Cooling System (하이브리드 차량의 엔진 및 배터리 냉각팬 구동용 BLDC모터 개발)

  • Lee, Daewoong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.2
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    • pp.153-160
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    • 2015
  • Hybrid Electric Vehicles(HEVs) have seriously come into prevalence recently as car manufacturers and consumers have become more aware of the environmental and economic problems of conventional vehicles. For the alternative power-train and battery cooling systems in HEVs, an effective thermal management system is required, and many automakers are interested in using Brushless DC(BLDC) motors for cooling fans for the overall traction unit's performance and energy saving capability. This paper presents the development status of BLDC motors as major parts of the power-train, i.e. the engine cooling and battery cooling fans of HEVs. A design that uses BLDC motors for the power-train and each battery cooling fan, is successfully implemented through using electro-magnetic analysis, and prototype BLDC motors are examined. As experimental results, the BLDC motors achieved an efficiency of 85% as engine cooling fans and 72% as a battery thermal management fan motor. The electric cogging noise is significantly reduced by changing the skew of the slot pitch angle and optimizing the magnetic shape.

A Verification of a Sensorless BLDC Motor Drive System to Control 4-axis Fins for a Guided Artillery Munition by HILS (유도형 탄약의 4축 조종날개 제어용 Sensorless BLDC 전동기 구동시스템 개발 및 HILS에 의한 검증)

  • Lee, Tae-Hyung;Kim, Sang-Hoon;Cho, Chang-Yeon;Pak, Chang-Ho;Kim, Jae-Ho
    • The Transactions of the Korean Institute of Power Electronics
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    • v.20 no.6
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    • pp.580-586
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    • 2015
  • A brushless DC (BLDC) motor control system for four-axis driving fins to control the flight attitude of a guided artillery munition is developed in this study. This system adopts a simple sensorless control scheme without a Hall sensor. A 12-step driving sensorless BLDC motor scheme is used to improve the output torque. This system has many restrictive problems that hinder the verification of a real system. For example, this has cost and environmental limitations. Therefore, this study develops HILS to verify a four-axis driving fin control system and verifies the position control system hardware by HILS operation.

Sensorless BLDC Motor Control to Drive Fins for Flight Attitude Control of a Guided Artillery Munition (유도형 탄약의 조종날개 제어용 Sensorless BLDC 전동기 구동시스템 개발)

  • Lee, Tae-Hyung;Kim, Sang-Hoon;Cho, Chang-Yeon;Pak, Chang-Ho;Kim, Jae-Ho
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.4
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    • pp.342-348
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    • 2014
  • In this paper, a BLDC(Brushless DC) motor control system for driving fins to control the flight attitude of the guided artillery munition is developed. This system adopts a sensorless control scheme without any position sensor such as a Hall sensor fragile at high altitudes. The sensorless control of the BLDC motor is achieved by using commutation signals obtained from the measured pole voltages. The position control of the fin is also performed by using of the estimated speed from the commutation signals. The experimental results on the actual fin drive system demonstrated that the developed sensorless control algorithm can give an excellent position control performance.

Characteristics Analysis and Comparison of Careless and Slotless BLDC Motor used in Digital Lightening Processor Motor with Air-Dynamic Bearing (공기 동압 베어링을 갖는 디지털 라이트닝 프로세서 모터용 코어리스 및 슬롯리스 BLDC 모터의 특성 분석 및 비교)

  • Yang, Iee-Woo;Kim, Young-Seok;Kim, Sang-Uk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.6
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    • pp.1039-1046
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    • 2007
  • This paper presents the analysis for power consumption, mechanical vibration and acoustic noise characteristics of the Coreless and Slotless Brushless DC motor in Digital Lightening Processor(DLP) Motor with the Air-Dynamic Bearing. The Coreless BLDC motor has not the stator yoke as well as the stator slot to remove the unbalance force by the interaction between the stator yoke and Air-Dynamic Bearing clearance. The assembling tolerance and the processing error make the air-gap difference between the magnet and the stator yoke .which occurs the unbalanced electro-magnetic force in the Slotless BLDC motor. It imposes the air-dynamic bearing on the disturbance force and makes the Air-Dynamic Bearing vibrated and noised. Also, The attractive force between the magnet and the silicon steel stator yoke increases the power consumption. In this paper, the power consumption, mechanical vibration and acoustic noise of the Coreless BLDC motor and the Slotless BLDC motor with the silicon steel stator yoke are simulated, analyzed, and tested using the manufactured proto-type motors with Air-Dynamic bearing. The simulated and tested results present that the Coreless BLDC motor without the silicon steel stator yoke has the lower mechanical vibration and noise ,and lower power consumption than the Slotless BLDC motor with the silicon steel stator yoke in Digital Lightening Processor Motor with Air-Dynamic Bearing.

A Study on Rotor Position Detection and Securing Initial Position for Switched Reluctance Motor (SRM) (스위치드 릴럭턴스 전동기 (SRM) 회전자 위치 검출 및 초기 위치확보 연구)

  • Jeong, Sungin
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.20 no.3
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    • pp.141-146
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    • 2020
  • In brushless DC motors (BLDC), the on/off angle of the switch is determined by the optimal alignment of the stator and rotor, while switched reluctance motors (SRM) are complex parameters with many on/off angles of the switch. It appears as a function and therefore the switching angle is variable for optimal operation. Therefore, in order to operate the switched reluctance motor (SRM) optimally, the rotor position can be detected using a high resolution position sensor and a complicated additional circuit. In this paper, rotor position detection and related position detection circuits are applied and detected by using various sensors such as encoder, hall sensor and opto interrupter among several methods to drive switched reluctance motor (SRM). Also a study on securing the initial position of the rotor was conducted.

Review of BLAC Motor and Drive Technology for Electric Power Steering of Vehicles (자동차용 EPS의 BLAC 모터 및 제어기술의 고찰)

  • Cho, Kwan-Yuhl;Kim, Hak-Wone;Cho, Young-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.9
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    • pp.4083-4094
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    • 2011
  • The Electric Power Steering (EPS) has been applied to the vehicles due to its better fuel efficiency, better steering feel, and the compact volume compared to the hydraulic power steering. The brushed PM (Permanent Magnet) DC motors had been adopted in most of the EPS systems until several years ago due to its easy control and a simple hardware configuration of the power converter, but nowadays the BLAC (Brushless AC) motor is becoming more popular for the EPS system because of its high efficiency and long lifetime. This paper reviews the configuration of the EPS system and the BLAC motor and drive technologies based on the papers published recently. The torque ripple reduction for steering feel and the fault detection algorithms for safety are also reviewed.

Torque Ripple Suppression Method for BLDCM Drive Based on Four-Switch Three-Phase Inverter

  • Pan, Lei;Sun, Hexu;Wang, Beibei;Su, Gang;Wang, Xiuli;Peng, Guili
    • Journal of Power Electronics
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    • v.15 no.4
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    • pp.974-986
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    • 2015
  • A novel inverter fault-tolerant control scheme is proposed to drive brushless DC motor. A fault-tolerant inverter and its three fault-tolerant schemes (i.e., phase A fault-tolerant, phase B fault-tolerant, and phase C fault-tolerant) are analyzed. Eight voltage vectors are summarized and a voltage vector selection table is used in the control scheme to improve the midpoint current of the split capacitors. A stator flux observer is proposed. The observer can improve flux estimation, which does not require any speed adaptation mechanism and is immune to speed estimation error. Global stability of the flux observer is guaranteed by the Lyapunov stability analysis. A novel stator resistance estimator is incorporated into the sensorless drive to compensate for the effects of stator resistance variation. DC offset effects are mitigated by introducing an integral component in the observer gains. Finally, a control system based on the control scheme is established. Simulation and experiment results show that the method is correct and feasible.

Fluid Dynamic Bearing Spindle Motors for DLP (DLP용 유체동압베어링 스핀들모터)

  • Kim, Yeung-Cheol;Seong, Se-Jin
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.60 no.2
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    • pp.82-90
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    • 2011
  • The small precision spindle motors in the high value-added products including the visible home appliances such as DLP projector require not only the energy conversion devices but also high efficiency, low vibration and sound operation. However, the spindle motors using the conventional ball bearing and sintered porous metal bearing have following problems, respectively: the vibration by the irregularity of balls and the short motor life cycle by the ball's abrasion and higher sound noises by dry contact between shaft and sleeve. In this paper, it is proposed that the spindle motor with a fluid dynamic bearing is suitable for the motor to drive the color wheel of the DLP(digital lightening processor) in the visible home appliances. The proposed spindle motor is composed of the fluid dynamic bearing with both the radial force and the thrust force. The fluid dynamic bearing is solved by the finite element analysis of the mechanical field with the Reynolds equations. The magnetic part of spindle motor, which is a type of Brushless DC Motor, is designed by the electro-magnetic field analysis coupled with the Maxwell equation. And the load capacity and the friction loss of fluid dynamic bearing are analyzed to bearing clearance variation by the fabrication error in designed motor. The design of the proposed motor is implemented by the load torque caused by the eccentricity and the unbalance of the fluid dynamic bearing when the motors are fabricated in error. The prototype of the motor with the fluid dynamic bearing is manufactured, and experiment results show the vibration, sound, and phase current at no load and color wheel load of the motors in comparison. The high performance characteristics with the low vibration, the low acoustic noise and the optimal mechanical structure are verified by the experimental results.

Sensorless Drive of Brushless DC Motors Using an Unknown Input Observer (미지입력 관측기를 이용한 BLDC 전동기 센서리스 드라이브에 대한 연구)

  • Ryu, Ji-Su;Hyun, Dong-Seok;Kim, Tae-Sung
    • The Transactions of the Korean Institute of Power Electronics
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    • v.11 no.1
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    • pp.65-71
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    • 2006
  • In this paper, a novel motor control method is proposed to improve the performance of sensorless drive of BLDC motors. In the terminal voltage sensing method, which is a great portion of sensorless control, a precise rotor position cannot be obtained when excessive input is applied to the drive during synchronous operation mode. Especially in the transient state, the response characteristic decreases. To cope with this problem, the unknown input (back-EMF) is modelled as the additional state of system in this paper. Taking into account the disturbance adopted by the back-EMF, the observer can be obtained by the augmented system equation. An algorithm to detect the back-EMF of the BLDC motor using the state observer is constructed. As a result, the novel sensorless drive of BLDC motors that can strictly estimate rotor position and speed is proposed.

The Characteristic of Control Response of BLDC using a Fuzzy PI Controller (퍼지 PI 제어기를 사용한 BLDC 제어 응답특성)

  • Yoon, Yong-Ho;Kim, Jae-Moon;Kim, Duk-Heon;Won, Chung-Yuen
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.10
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    • pp.1978-1983
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    • 2011
  • BLDC motor is used in a wide variety of industrial and servo applications. Its features and advantages mainly consist in high value of torque/inertia ratio, high efficiency with speed range and high dynamic performance. This paper deals with the speed control of a trapezoidal type brushless DC motor using Fuzzy PI controller. The conventional PI controller has been widely used in industrial applications. If we select a optimal PI control gain, the PI controller shows very good control performance. But it is very difficult to find the optimal PI control gain. Fuzzy control does not need any model of plant and is basically adaptive and gives robust performance for plant parameter variation. Therefore the combinations of conventional PI controller and fuzzy controller seem to be very effective. This paper deals with PI controller with 4-rule based fuzzy controller. The proposed fuzzy PI controller increases the control performance of the conventional PI controller. Simulation and experimental results show that fuzzy PI controller has a good robustness regarding the improper tuned PI controller.