• Title/Summary/Keyword: Brick industry

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Laboratory analysis of loose sand mixed with construction waste material in deep soil mixing

  • Alnunu, Mahdi Z.;Nalbantoglu, Zalihe
    • Geomechanics and Engineering
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    • v.28 no.6
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    • pp.559-571
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    • 2022
  • Deep soil mixing, DSM technique has been widely used to improve the engineering properties of problematic soils. Due to growing urbanization and the industrial developments, disposal of brick dust poses a big problem and causes environmental problems. This study aims to use brick dust in DSM application in order to minimize the waste in brick industry and to evaluate its effect on the improvement of the geotechnical properties. Three different percentages of cement content: (10, 15 and 20%) were used in the formation of soil-cement mixture. Unlike the other studies in the literature, various percentages of waste brick dust: (10, 20 and 30%) were used as partial replacement of cement in soil-cement mixture. The results indicated that addition of waste brick dust into soil-cement mixture had positive effect on the inherent strength and stiffness of loose sand. Cement replaced by 20% of brick dust gave the best results and reduced the final setting time of cement and resulted in an increase in unconfined compressive strength, modulus of elasticity and resilient modulus of sand mixed with cement and brick dust. The findings were also supported by the microscopic images of the specimens with different percentages of waste brick dust and it was observed that waste brick dust caused an increase in the interlocking between the particles and resulted in an increase in soil strength. Using waste brick dust as a replacement material seems to be promising for improving the geotechnical properties of loose sand.

Study on Solidification and Strength of Soft Soils by Using Waste Magnesia-Carbon Powder (폐 Magnesia-Carbon Powder를 이용한 연약지반 고형화 및 강도 증진에 대한연구)

  • Choi, Hun;Song, Myong Shin;Kang, Hyung Ju;Jung, Eui Dam;Kim, Ju Seng
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.1
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    • pp.35-40
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    • 2011
  • Magnesia-carbon brick is used to refractory material in Converter and/or Ladle furnace for molten steel manufacturing. The rapid growth of steel making industry, molten steel industry is increased. Therefore, growth of molten steel industry lead to make waste magnesia-carbon brick by repair of Converter and/or Ladle furnace. These waste magnesia-carbon brick is abandoned all. Besides, as it is loosely composed of silt and clay including sand falling according to the type of gangue, rainwater inflows and outflows relatively easily, but silt or clay particles absorb water for a long period, weakening ground. This study tried to show that when colluvial soil is solidified using waste magnesia-carbon brick powder as a way to solidify strengthen the rigidity of colluvial soil.

Integrated Environment Impact Assessment of Brick Kiln using Environmental Performance Scores

  • Pokhrel, Rajib;Lee, Heekwan
    • Asian Journal of Atmospheric Environment
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    • v.8 no.1
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    • pp.15-24
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    • 2014
  • The capital city of Himalayan Country Nepal, Kathmandu Valley is surrounded by consecutive high mountains, which limits the air distribution and mixing effects significantly. It in turn generates steady air flow pattern over a year except in monsoon season. The air shed in the Valley is easily trapped by the surrounded mountains and the inversion layer formulated as the cap. The $PM_{10}$ concentration was noticeably higher than the standard level (120 ${\mu}g/m^3$) in urban and suburban area of Kathmandu valley for all seasons except monsoon period. The Valley area experiences similar wind patterns (W, WWS, and S) for a year but the Easterly wind prevails only during the monsoon period. There was low and calm wind blows during the winter season. Because of this air flow structure, the air emission from various sources is accumulated within the valley air, high level of air pollution is frequently recorded with other air polluted cities over the world. In this Valley area, brick kilns are recognized as the major air pollution source followed by vehicles. Mostly Bull Trench Kiln (BKT), Hoffman Kiln and Vertical Shaft Brick Kiln (VSBK) are in operation for brick firing in Kathmandu valley where the fuels such as crushed coal, saw dust, and natural gas are used for processing bricks in this study. Tool for the Reduction and Assessment of Chemical and Other Environmental Impacts (TRACI) was used for screening and quantifying the potential impacts of air emission from firing fuels. The total Environmental Performance Score (EPS) was estimated and the EPS of coal was approximately 2.5 times higher than those of natural gas and saw dust. It is concluded that the crushed coal has more negative impact to the environment and human health than other fuel sources. Concerning the human health and environment point of view, alternative environment friendly firing fuel need to be used for brick industry in the kiln and the air pollution control devices also need to be applied for minimizing the air emissions from the kilns.

Use of Heavy Oil Fly Ash as a Color Ingredient in Cement Mortar

  • Mofarrah, Abdullah;Husain, Tahir
    • International Journal of Concrete Structures and Materials
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    • v.7 no.2
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    • pp.111-117
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    • 2013
  • Heavy oil fly ash (HOFA) is a byproduct generated by the burning of heavy fuel oil. Chemical analysis showed that HOFA is mainly composed of unburned carbon with a significant amount of heavy metals. Due to toxicity, management of this waste poses a challenge to the industry personal. The present study investigates the possible use of HOFA as a black pigment or admixture in cement mortar aiming to produce ornamental brick. In order to investigate the change of cement mortar strength when HOFA is added, the standard compressive strength test with 50 mm cubes was performed. The results showed that the addition of 2-5 % of HOFA in cement mortar does not affect its strength. The leaching behavior of trace elements within HOFA and HOFA mixed mortar were investigated through laboratory batch leaching experiments. The results confirmed that HOFA can be utilized as a black pigment in ornamental brick, which is environmentally safe and provides good balance between color and brick properties.

Comparison of Construction Costs of Masonry Wall Types, including CO2 Emission Costs (조적벽의 CO2 배출비용을 포함한 건설원가 비교에 관한 연구)

  • Lee, Byung-Yun;Kim, Bo-Ra;Kim, Gwang-Hee
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.3
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    • pp.83-90
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    • 2010
  • The carbon dioxide($CO_2$) emissions that result from construction are one of the main factors causing a global warming problem. It is therefore necessary to make efforts to reduce $CO_2$ emissions in the construction industry. Some researchers have studied $CO_2$ emissions in the industry ; however, there has been a lack of study on $CO_2$ emissions cost. Therefore, in this study, the construction costs, including the $CO_2$ emission cost, of masonry wall type, which is a common brick wall, concrete brick wall, and fired brick wall, were examined. The purpose of this study is to compare the construction costs of masonry wall types, including $CO_2$ emission costs. The study found that the $CO_2$ emission costs were highest for the fired brick wall, followed by the concrete brick wall. This research could provide basic information that can be used in other engineering methods to convert $CO_2$ emissions to $CO_2$ emission cost.

Reutilization of waste LCD panel glass as a building material (건축자재로서 폐 LCD 판유리의 재활용)

  • Min, Kyoung-Won;Lee, Hyun-Cheol;Seo, Eui-Young;Lee, Won-Sub
    • Journal of Industrial Technology
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    • v.31 no.A
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    • pp.53-57
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    • 2011
  • Recently due to dramatically increasing demand of liquid crystal display (LCD) panel in IT industry, the used LCD panel glass has been wasted from electronic items, and also panel glass of poor quality during manufacturing process. The wasted LCD panel glass was crushed in the range of 0.42 to 2mm and evaluated for its usefulness as a aggregate in production of cement concrete brick. Cement concrete specimens with various mixing ratios of weathered granite soil, LCD panel glass and cement were cured in wetness for 7 days at $40^{\circ}C$ and then tested for uniaxial comprehensive strength (UCS)(KS F 4004 method). Specimen with a mixing ratio, 1:6:3, of weathered granite, LCD panel glass and cement, respectively, showed the highest average in the UCS test($26.51N/mm^2$). It is much higher than that of commercial brick without glass($17.00N/mm^2$). Conclusively waste LCD panel glass can be reutilized economically as a raw building material of good quality.

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Fundamental Properties of Concrete Block and Brick using Casting foundry Fly Ash (주물공장 플라이애쉬를 혼합한 콘크리트 블록 및 벽돌의 기초적 성질)

  • 김희성;진치섭
    • Journal of the Korea Concrete Institute
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    • v.13 no.2
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    • pp.87-92
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    • 2001
  • Until now, disposal of casting foundry fly ash generally depends on reclamation. This is the great loss from a point of view saving of resources and utilizing industrial wastes. Therefore, a study on the use of fly ash as a substitute material for construction is necessary in order to utilize industrial wastes, to reduce cost of production, to improve quality in producing concrete products, and to protect environment from pollution. In this study, concrete products(hollow concrete block and concrete brick) using casting foundry fly ash as a substitute materials for cement, are produced. And experiments are conducted based on Korean Industrial Standards. Finally, the used methods of casting foundry fly ash as a substitute materials in industry are presented.

Characteristics of Redmud Ceramics by Sintering Temperature and Raw Materials of Clay Bricks (점토벽돌 제조 원료 종류에 따른 소성온도별 레드머드 세라믹의 특성)

  • Kang, Suk-Pyo;Kang, Hye-Ju
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.10
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    • pp.199-206
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    • 2019
  • This study aims to recycle redmud which is a byproduct in the alumina industry. Redmud ceramics were prepared according to the type of raw materials by blending redmud with the raw materials used in the conventional clay bricks. In this paper, the compressive strength, water absorption ratio, and shrinkage of redmud ceramics prepared by mixing clay bricks were evaluated. Compressive strength and absorption ratio of redmud ceramics were compared with the clay brick criteria of KS L 4201. At the firing temperature of $1200^{\circ}C$, the specimens containing redmud only and the redmud with sandy loam and black clay were found to satisfy the 1st class of clay brick. The quality standard of compressive strength and absorption ratio was obtained by firing redmud with black clay and sandy loam at $1200^{\circ}C$. Also, when the redmud was mixed with black clay and feldspar, the 2nd class was satisfied when the sample was fired at $1100^{\circ}C$.

Evaluation of Recyclability at Varied Blending Ratios of Gable Top and Aseptic Brick Carton (상온보존팩과 냉장보존팩의 배합비율에 따른 재활용 특성 평가)

  • Seo, Jin Ho;Lee, Tai Ju;Lee, Dong Jin;Lee, Myoung Ku;Ryu, Jeong Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.6
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    • pp.123-129
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    • 2015
  • There are two kinds of cartons for beverage packaging, one is aseptic brick (AB) type and the other is gable top (GT). In this study, AB and GT were used as a raw material of recycled paper to investigate the recyclability at their varied blending ratios. Fiber consistency at pulping decreased as the blending ratio of AB increased. As a result, a lot of fines were generated from AB and flakes from GT increased because shear force in pulper decreased. Bulk of handsheets was more than $2.0cm^3/g$, and ISO brightness decreased as the blending ratio of AB increased. The best condition to recycle beverage cartons is to discriminate each cartons separately because of differences in the composition. However, there are problems such as the limit of the collection system and social costs. Therefore, it is assumed that the blending ratios of AB should be adjusted at less than 20% for effective recycling of beverage cartons.

The Study Concrete Brick Material of Recycle Cement Using (재생시멘트를 이용한 콘크리트벽돌의 물성 연구)

  • Seo Kyung-Ho;Park Cha-Won;Ahn Jae-Cheol;Hee Byeung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • v.y2004m10
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    • pp.87-90
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    • 2004
  • Serious problems of the environment protection and resource exhaustion are exhibited. due to the increase of the construction materials and activation of the remodeling, recently. Especially, most of the advanced countries. recycling plan for the waste concrete is vigorously progressing. The purpose of this study is making advances in the recycling of waste concrete material for use as recycled aggregate to make secondary concrete product. Using recycled aggregates form demolished concrete, we manufactured cement bricks to experiment overall performance in Korean Standard and feasible performances. On the recycled cement, in the case of cement : aggregate is 1 : 7 is satisfied with KS F 4004 : dimensions, water absorption, compressive strength of quality of a standard. So we concluded that it has great feasibility to apply these products to construction industry.

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