• Title/Summary/Keyword: Braking friction

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Optimal Design of a Magnetorheological Haptic Gripper Reflecting Grasping Force and Rolling Moment from Telemanipulator (원격조작기의 악력과 회전모멘트를 고려한 MR 햅틱 그리퍼의 최적설계)

  • Nguyen, Quoc-Hung;Oh, Jong-Seok;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.5
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    • pp.459-467
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    • 2012
  • In this work, the configuration of a haptic gripper featuring magnetorheological(MR) brakes is proposed and an optimal design of the MR brakes for the haptic griper is performed considering the required braking torque, the uncontrollable torque(zero-field friction torque) and mass of the brakes. Several configurations of MR brake is proposed such as disc-type, serpentine-type and hybrid-type. After the configurations of the MR brakes are proposed, braking torque of the brakes is analyzed based on Bingham rheological model of the MR fluid. The zero-field friction torque of the MR brakes is also analyzed. An optimization procedure based on finite element analysis integrated with an optimization toolbox is developed for the MR brakes. The purpose of the optimal design is to find optimal geometric dimensions of the MR brake structure that can produce the required braking torque and minimize the mass of the MR brakes. In addition, the uncontrollable torque of the MR brakes is constrained to be much smaller than the required braking torque. Based on the developed optimization procedure, optimal solution of the proposed MR brakes are achieved and the best MR brake is determined. The working performance of the optimized MR brake is then investigated.

The Experimental Study on the Transient Brake Time of Vehicles by Road Pavement and Friction Coefficient (노면 포장별 차량의 제동경과시간 및 마찰계수에 관한 실험적 연구)

  • Lim, Chang-Sik;Choi, Yang-Won
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.6D
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    • pp.587-597
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    • 2010
  • When a car accident occurs, people who had an accident are not free from civil and criminal issues so that the accident investigator should reenact and analyze the accident situation accurately. In addition, the obtained documents through the analysis of such car accident occurrence and related factors have to be used to carry out the improvement of the areas that has numerous car accidents and complementary actions. The vehicle speed, accelerating force, braking power are currently known as the most affecting factors in accordance with many car accidents, traffic facilities, road design, etc. The vehicle's performance and rode friction coefficient road surface friction coefficient are affecting the most closely in this field. Especially, once the estimate of the speed of the accident moment relating to main eleven articles of Traffic Accident Exemption Law is very important and accuracy is required. However, currently the researches of these matters have not made exclusively yet in Korea. In this study by reflecting this current situation, until the sudden braking history is found from the car's sudden braking, it estimates accurately the transient brake time and rode friction coefficient by measuring a time of transient brake time through the precision speed detector (Vericom VC2000PC). The analysis of the experimental results calculated the transient brake time and friction coefficient to fit into the purpose of this study in the basis of different kind of various special purpose asphalt pavement and slip-prevention pavement and provided the fundamental data.

Development of Brake Disk Materials with Ni-Cr-Mo (Ni-Cr-Mo계 제동디스크 소재 개발)

  • Goo, Byeong-Choon;Lim, Choong-Hwan
    • Journal of the Korean Society for Railway
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    • v.11 no.2
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    • pp.188-194
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    • 2008
  • Brake disks for rolling stock are exposed to thermal fatigue during braking, and thermal cracks occur on surface of disks. Thermal cracks can cause serious accidents, deterioration of braking performance and increase of maintenance cost due to frequent exchange of friction materials. In this study, candidate materials with high-heat resistance were selected by searching the literature. By using cast specimens made of the candidate materials, chemical composition, crystal structure and graphite type were analyzed. In addition, friction coefficient and wear were measured and compared with values for the disk material in service. As a result, it was shown that the NiCrMo has highest tensile strength and lowest friction coefficient and the disk material in service has the most stable friction characteristics.

Design of Deceleration Controller for Air Braking System (공기제동 시스템의 감속도 제어기 설계)

  • Lee K. K.;Kim W. K.;Kim M. Y.;Yoon S. C.;Baik K. S.
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.696-701
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    • 2004
  • Electric vehicle that is manufactured present by development of electric vehicle technology were available automatic driving. Control of air breaking system for precision stopping is important at automatic driving. Current Electric vehicle is doing precision stopping using braking force control. Braking force control is difficult to take static deceleration by rail condition or change of friction coefficient. Therefore, Proposed the controller in this study is deceleration controller. Designed controller is a robust controller that take state control characteristic for modelling error.

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A Study on the Temperature Measurement at the Disk Brake of a High-Speed Rail Transit by the Non-Contact Method (비접촉 방법에 의한 고속철도 디스크 브레이크에서의 온도측정에 관한 연구)

  • 이광재;전필수;유재석;이종화;최강윤;김석원
    • Proceedings of the KSR Conference
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    • 2002.10b
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    • pp.820-825
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    • 2002
  • As the speed of rail transit is higher, it is very important to secure the safety and confidence of the braking device and in the point of view, by means of the rise of the temperature from the friction between the disk and pad which are the actual part of a braking system, the damage of brake disk is the main cause to lose the safety of braking device. Therefore, in this study, to predict the danger of a disk brake and to know its max. temperature in the train service the module of a temperature measurement by the non-contact method was developed.

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The Brake Performance of Sintered Friction Materials Developed for High Speed Trains (고속전철용 소결 복합재의 마찰 특성평가)

  • Chung, So-La;Hong, Ui-Seok;Jang, Ho
    • Tribology and Lubricants
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    • v.23 no.6
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    • pp.266-271
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    • 2007
  • The brake performance of sintered friction materials for the high speed train was studied. In this study, newly developed sintered materials based on copper were compared with the commercial products for high speed trains. They were tested on a 1/5 scale dynamometer using low carbon steel disks. Effectiveness, fade, and recovery tests were carried out to examine friction performance and the change of disk thickness variation (DTV) during brake applications and noise propensity were also evaluated. Results showed that the two sintered friction materials exhibit similar friction coefficients and braking performance, whereas the newly developed friction material was superior in terms of DTV generation and noise propensity to the commercial friction material. The improvement of the newly developed friction material was attributed to the high graphite content which reduced the stick-slip phenomena and prevented uneven disk wear by producing friction films on the counter disk.

Mechanical Characteristics of Automobile Brake Pads (자동차 브레이크 패드의 기계적 특성 연구)

  • Shin, Jaeho;Kim, Kyungjin;Kang, Woojong
    • Journal of Auto-vehicle Safety Association
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    • v.7 no.3
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    • pp.19-24
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    • 2015
  • Brake pads are a component of disc brake system of automobile and consist of steel backing plates and friction material facing the disk brake rotor. Due to the repeated sliding forces and torque in vehicle braking, friction performance of brake pads are ensured. Futhermore, the brake pad is one of major tuning components in aftermarket, mechanical characteristics of the brake pad are necessary to evaluate for establishing the certification standards of tuning components. This study had performed the five specimen tests for friction coefficients and wear loss rates according to the SAE test specification. Using the instrumented indentation method, yield strength and tensile strength were measured. Friction coefficients, 0.386 - 0.489, and wear loss rates, 1.0% - 3.7% are obtained. The range of yield strength and tensile strength are 21.4 MPa - 105.3 MPa and 39.5 MPa - 176.4 MPa respectively.

AN AUTOMATED TEST FACILITY FOR EVALUATING FRICTION MATERIAL FOR AUROMOTINE-TYPE DISC BRAKES

  • Hancke, G.P.;Zietsman, R.E.
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.776-780
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    • 1989
  • A constant torque dynamometer with associated instrumentation and control functions for the development of friction materials for automotive-type disc brakes, has been developed. Full scale disc pads are subject to a series of intermittent brake applications at a constant rotational speed of the brake disc and constant braking power. This paper gives a description of the dynamometer and an example of results obtained.

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Analysis of the Friction Characteristics of Parking Brake for Large Size Excavator (대형 굴삭기용 주차 브레이크의 마찰 특성 분석)

  • Lee, Y.B.;Kim, K.M.
    • Journal of Power System Engineering
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    • v.16 no.2
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    • pp.5-10
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    • 2012
  • The parking brake is one of the essential units embedded in track driving motor for forward and backward motion of an excavator. It is composed of multi-friction discs. When the hydraulic motor stops, the multi-friction discs closely stick to the facing discs by acting of multi-spring forces. So, the friction forces generate the braking force by compressing the cylinder barrel of hydraulic motor. In this study, we combined the multi-friction discs to two kinds of spring which have different spring force, and the maximum torque measured at the rotational starting point of hydraulic motor through gradually increasing the rotational torque of load side hydraulic motor by use of 1 and 2 sheets of friction plates. And, under this experimental condition, the maximum coefficient of static friction and the characteristics of paper friction sheet were analyzed. The obtained experimental results will be applied to the design of parking brake system for producing large size excavator in the 85-ton weight class.

Probabilistic Braking Performance Analysis for Train Control System (열차제어시스템을 위한 확률적 제동성능분석)

  • Choi, Don Bum
    • Journal of The Korean Society For Urban Railway
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    • v.6 no.4
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    • pp.319-326
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    • 2018
  • The safety interval to prevent collision between trains in a train control system is based on the braking distance according to the emergency braking of the train. The evaluation of the braking performance is based on the longitudinal train dynamics or the commissioning test in the test track, but since the conditions such as the weakening of the adhesion coefficient between the wheel and rail can not all be considered, these conventional methods are not sufficient to design of the train control systems. Therefore, in this study, the Monte Carlo Method (MCM) which can consider various environments is used to analyze braking performance and limitations. The braking model is based on the air braking used in the emergency braking and is modeled to take into account the braking pressure, efficiency, friction coefficient, adhesion condition, and vehicle mass distribution. It is confirmed that braking performance can be improved by controlling the quality of braking device. In addition, the change of the braking performance was confirmed according to the vehicle constituting the train. The results of this study are expected to be used as basic information for designing safety clearance for the train control systems and as a basis for improving the braking performance of railway vehicles.