• Title/Summary/Keyword: Brake power

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Modeling and Controller Design of the Electronic Wedge Brake (Electronic Wedge Brake의 모델링 및 제어기 설계)

  • Han, Kwang-Jin;Huh, Kun-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.1
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    • pp.112-118
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    • 2012
  • The electronic wedge brake is one of the brake-by-wire systems with a self-energizing effect. The electronic wedge brake has faster response than the conventional hydraulic brake and requires only about one-tenth the power to operate. However, the electronic wedge brake cannot be implemented unless the self-energizing effect is reliably controlled. The self-energizing mechanisms may result in unintentional lock up and are very sensitive to environment and parametric variations of the friction coefficient. In this study, the electronic wedge brake is modeled into dynamic equations, and a sliding mode controller is designed based on the model. The performance of the proposed controller is verified in simulations.

Evaluation Technology for the Improvement of Brake Performance and Friction Coefficient of Tread Brake Shoe (답면 브레이크 슈의 마찰계수와 제동성능향상을 위한 평가기술)

  • Choi Kyung-Jin;Lee Dong-Hyung;Lee hisung;Song Mun-Suk;Shin You-Jung
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.377-382
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    • 2003
  • In tread braking of freight cars, braking force is produced by the friction between the wheel and the braking shoe. Friction coefficients such as the brake power, weight variation and brake shoe types should be sensitively treated as the design parameters. The conditions of the car, empty and weighted, should also be taken into consideration in brake force design and the control of brake force has some limitations in terms of the brake system design so that the brake materials selection should be considered as important measures to solve that difficulties. Friction characteristics of brake materials should remain within the range of maximum and minimum value and the friction performance should remain stable regardless of braking time and temperature. This study presented an experimental evaluation method to secure optimum braking performance by keeping safe braking effect and braking distance by the friction coefficient of the brake shoe of the freight cars.

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MR rotary brake development with permanent magnet (자기 유변 유체와 영구 자석을 이용한 회전 엑츄에이터의 개발)

  • 권순우;박영진
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.183-186
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    • 1997
  • This paper presents the new MR rotary brake with a permanent magnet, based on the shear operating mode. Due to the permanent magnet, the MR rotary brake can give the nominal resistance to the external disturbance and give the fail safe capacity to the system even when the power supply is accidentally cut off. As we apply the positive or negative current to the electric magnet coil, the resistance torque of the MR rotary brake can be reduced to the value less than the nominal resistance or increased up to the magnetic saturation point.

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Design of a Servo Controller for Antilock Brake Systems Based on the Automotive Tire Model (차륜 모델에 기초한 차량 ABS의 서보 제어기 설계)

  • Hwang, I-Cheol
    • Journal of Power System Engineering
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    • v.19 no.3
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    • pp.42-47
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    • 2015
  • This paper studies on the design of a servo controller for an antilock brake system(ABS) based on the car tire model. First, a nonlinear differential equation of the car tire is constructed and its linearization model is obtained by Taylor's series. Second, a servo controller based on the mathematical model is analytically designed to obtain the maximum brake force, where the tire velocity and the slip ratio of car tire are respectively controlled to the given command values. Third, it is theoretically shown that the proposed control algorithm has good usefulness in ABS.

Improvement of Transient Response Characteristics of Pneumatic Manipulator using MR Brake (MR Brake를 이용한 공압 머니퓰레이터의 과도응답특성의 향상)

  • Ahn K.K.;Song J.Y.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.1
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    • pp.17-22
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    • 2004
  • The goal of this paper is to improve the position control performance of pneumatic rotary actuator with variable brake using Magneto-Rheological Fluid. The air compressibility and the lack of damping of the pneumatic actuator bring the dynamic delay of the pressure response and cause the oscillatory motion. In this study, a variable rotary brake comprising Magneto-Rheological Fluid is equipped to the joint of a pneumatic manipulator. Experiments of step response have proved that the transient response of the manipulator could be improved compared with that of the conventional control algorithm by using a phase plane switching control algorithm.

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Hydraulic Pumps Driven by Multilayered Piezoelectric Elements -Mathematical Model and Application to Brake Device -

  • Konishi, Katunobu;Ukida, Hiroyuki;Sawada, Koutarou
    • 제어로봇시스템학회:학술대회논문집
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    • 1998.10a
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    • pp.474-479
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    • 1998
  • In this paper, we present a mathematical model of the piezoelectric pump and its application to the automobile brake system. The piezoelectric pump consists of a multi-layered piezoelectric element a diaphragm, pumping values, resonant pipes and accumulators, and the maximum pumping power of 62W nab obtained in the previous experiments by using the piezoelectric element of 22mm diameter and 55.5mm length. A detailed mathematical model of the pump is derived here by considering the compressibility of the working oil, nonlinear characteristics of piezoelectric element, the time delay of pumping values' action and be on. The validity of the model is illustrated by comparing the experimental data and the simulation results. Using the mathematical model of the piezoelectric pump, a brake system for automobile disk brake is also simulated in this paper. The brake system consists of a piezoelectric pump as a power source, calipers and its piston to generate brake force, and a three position solenoid value to change the brake situation. It is shown that 15mm/sec of piston speed and 20kN of piston force are obtained by using the piezoelectric element of 33mm diameter and 55.5mm length.

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Development of the parametric modeling system for machine parts (기계부품의 파라메트릭 모델링 시스템)

  • 유우식;정종철
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.1
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    • pp.14-19
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    • 2002
  • This paper describes an automatic parts design system for gears, brake, and clutch. These parts are important components of the power transmission assembly. In conventional design process, the design of power transmission requires a number of recurrent calculations and drawings. In this paper, we propose a three-dimensional automatic design system that reduces the number of recurrent calculations and drawings. The system consists of three modules for designing gear, brake, and clutch. The proposed system has been applied to develop a transmission of forklift truck and shown to be a useful system.

APPLICATION OF GIANT MAGNETOSTRICTIVE MATERIAL TO DISC BRAKE ACTUATOR

  • OGAWA, Yutaka;MURATA, Yukio;KAWASE, Kazuo;WAKIWAKA, Hiroyuki;MIZUNO, Tsutomu;YAMADA, Hajime
    • Proceedings of the KIPE Conference
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    • 1998.10a
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    • pp.560-563
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    • 1998
  • For the next generation railway brake system, a disc brake which can be operated directly and electrically is strongly expected. This paper deals with newly developed disc brake actuator using giant magnetostrictive materials(GMM) which can be integrated with disc brake. Regarding the brake system performance, a better delay time was also attained which can be integrated with disc brake. Regarding the brake system performance, a better delay time was also attained which will contribute to shorten a stopping distance.

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An Analysis of Plastic Deformation Developed During Interference Fitting of Disk Brake Hub Bolt (디스크 브레이크 허브 볼트의 억지 끼워 맞춤에서 발생하는 소성변형의 해석)

  • Lee, J.S.;Kwak, S.Y.;Kang, S.
    • Transactions of Materials Processing
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    • v.17 no.6
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    • pp.407-411
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    • 2008
  • A brake system in automobile is one of the important parts that directly affect the safety of passengers. Particularly, disk brake module is applied to almost all kinds of automobile brake system due to its remarkable braking power and braking distance. In the disk brake module of an automobile, the bolt for tire wheel is assembled to the disk brake hub by interference fit(bolt pressing process). The process induces small deformation whose range is within tens of ${\mu}m$ and this deformation may cause the runout badness of the whole disk brake module, and even braking problems such as judder or squeal phenomena which makes the loss of braking efficiency. In this study, bolt pressing fit into hub was simulated by $ANSYS^{TM}$, a commercial structure analysis program. Also, the aspect and the cause of hub displacement were analyzed and the solution for decreasing runout of hub was proposed.

Analysis of the Friction Characteristics of Parking Brake for Excavator According to Manufacturing Methods of Friction Disc (굴삭기용 주차 브레이크의 마찰 판 제작방법에 따른 마찰특성 분석)

  • Lee, Y.B.;Sung, B.J.;Park, J.W.;Kim, K.M.
    • Journal of Power System Engineering
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    • v.16 no.6
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    • pp.66-72
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    • 2012
  • The parking brake embedded in track driving motor for driving an excavator is composed of wet type multi-friction discs. This type parking brake can be designed more compact because the combination of some sheets of friction discs generate great braking power, and also it has good braking characteristic and long life time because it works in the oil. In this study, we analyzed torque characteristic of the parking brake through simulations and performed experiments by use of 3-kinds of paper friction sheet manufactured by different pressing methods. And, we compared the maximum static friction coefficient and torque characteristic with the simulation results and confirmed the optimal manufacturing process through this result.