• Title/Summary/Keyword: Brake load

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Development of a Health Bicycle for Improving the Muscle Strength of Lower Limb using MR Rotary Brake (MR 회전형 브레이크를 이용한 하지 근력 증진용 헬스 자전거 개발)

  • Yoon, Y.I.;Kwon, T.K.;Kim, D.W.;Kim, J.J.;Kim, N.G.
    • Journal of Biomedical Engineering Research
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    • v.28 no.6
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    • pp.832-839
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    • 2007
  • In this study, a new bicycle system was developed to improve muscular strength using the Magneto-Rheological(MR) rotary brake. The friction load of the MR rotary brake is adjusted according to muscle strength of the subjects. The characteristic of muscular strength was studied with various friction loads of MR rotary brake. The friction load was occurred with the current, applied to the MR. rotary brake. Experiments was composed of several cycling trials for various friction loads. In training programs involving muscle improvement, it is necessary to confirm muscle activity and fatigue. To measure the muscle activity and fatigue, EMG signals of rectus femoris (RF), biceps femoris (BF), tensor fasciae latae (TFL), vastus lateralis (VL), vastus medialis (VAS), gastrocnemius (GAS), tibialis anterior (TA) and soleus (SOL) muscles were collected with surface electromyography and analyzed into time and frequency domain. The experimental results showed that the muscle activity according to the applied current to the MR rotary brake was significantly different. The more the current was applied, the higher value of the integrated EMG (IEMG) was obtained. Especially, the magnitude of IEMG of the RF, BF, TFL and VL varied in direct proportion to the current. However, there was not significant in the median frequency as the cycling time continue.

Development of Load apparatus for Motor (모터 부하시험을 위한 부하인가 장치 개발)

  • Lim, Byung-Ju;Park, Chang-Dae
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.6
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    • pp.26-32
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    • 2009
  • We have constructed loading apparatuses to electrical motor with a powder brake and a oil pump for load test of a several ten kilowatt-motor and performed load test with two motors. On operating the loading apparatus with a oil pump, temperature of the oil may excessively increase and fail to operate due to dynamic energy loss of equipment in oil loop. In order to control the oil temperature, factors of the energy loss were analyzed and the quantitative loss was calculated. Load tests of motors with two loading apparatuses constructed were successfully performed and strengths of each apparatus come out on operating.

A Study on Development of Brake System of Light Eco-Friendly Car Considering Heat Load and Regenerative Braking Characteristic (열부하 및 회생 제동 특성을 고려한 경형 친환경차의 제동시스템 개발에 관한 연구)

  • Shim, J.H.;Shin, U.H.;Lee, J.H.;Hwang, S.R.;Yim, W.S.;Kim, B.C.
    • Journal of Auto-vehicle Safety Association
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    • v.12 no.2
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    • pp.7-13
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    • 2020
  • Recently, there is a big issue of downsizing on brake system according to fuel efficiency and regenerative braking cooperation control. Especially, small cars have improved in a variety ways such as electric vehicle and smart car compared to previous small cars. So, small brake system is strongly required in the car industry. A new small brake system for light compact vehicles was proposed in this paper. For this system, the solid type disc and caliper were newly developed. And the important design factors were considered to reduce brake size. First, we calculated the temperature rise of disc through heat capacity formula and CAE analysis. Second, we analyzed the housing and carrier stiffness of caliper to select the reasonable condition. Finally, the superiorities of the developed brake system were verified by heat capacity, consumption liquid level, braking feeling, judder, wear test and regenerative braking cooperation control analysis. A developed brake system is expected to be useful for brake system of light compact platform.

Durability Analysis by Shape of Brake Disk Structure (브레이크 디스크 구조 형상별 내구성 해석)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.36-44
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    • 2013
  • This study investigates life, damage and durability through the analyses of fatigue load and vibration on disk brake models of A, B and C. Maximum equivalent stress is happened at the inside of disk brake on these models. As there are A, B and C models by order of life, model A has the most stable strength on fatigue analysis, The deformations at 3 kinds of models become nearly same on natural frequency analysis. The maximum total deformation and equivalent stress is shown at 1617Hz by harmonic vibration analysis on these models. As there are A, B and C models by order of deformation and stress, model A becomes lowest and safest. This study result can be effectively utilized with the design of brake disk in order to improve durability and prevention against its fatigue damage and vibration.

Sliding Mode Control of Electric Booster System (전동 부스터의 슬라이딩 모드 제어)

  • Yang, I-Jin;Choi, Kyu-Woong;Huh, Kun-Soo
    • Journal of Institute of Control, Robotics and Systems
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    • v.18 no.6
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    • pp.519-525
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    • 2012
  • Electric brake booster systems replace conventional pneumatic brake boosters with electric motors and rotary-todisplacement mechanisms including ECU (Electronic Control Unit). Electric booster brake systems require precise target pressure tracking and control robustness because vehicle brake systems operate properly given the large range of loading and temperature, actuator saturation, load-dependent friction. Also for the implement of imbedded control system, the controller should be selected considering the limited memory size and the cycle time problem of real brake ECU. In this study, based on these requirements, a sliding mode controller has been chosen and applied considering both model uncertainty and external disturbance. A mathematical model for the electric booster is derived and simulated. The developed sliding mode controller considering chattering problem has been compared with a conventional cascade PID controller. The effectiveness of the controller is demonstrated in some braking cases.

A Study on the Squeal Noise generated by Self-excited Vibration in Friction surface (마찰면에서 자여 진동에 의해 발생되는 스퀼 소음에 관한 연구)

  • 이해철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.90-96
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    • 1998
  • There are various noises generated by friction. Among the rest, eliminating squeal noise generated during braking is an important task for the improvement of vehicle passengers' comfort. The parameters affecting brake squeal noise are the material properties of the braking pad, the dynamic properties of the brake parts and the dimensions of the brake assemble etc. Also, the squeal noise changes its inherent form(i.e. its sound pressure level and its frequency) with the normal load and sliding speed. In this study, the characteristics of brake squeal noise generated by friction is analyzed experimentally. The experiment focused on the analysis of friction self-excited vibrationand squeal noise level. Friction self-excited vibration is caused by the dry friction between pads and rotor, and occurs as a function of their relative sliding speeds. And Friction self-excited vibration is raised the brake squeal noise.

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Novel Claw Pole Eddy Current Load for Testing DC Counter Rotating Motor - Part II: Design and Modeling

  • Kanzi, Khalil;Roozbehani, Sam;Dehafarin, Abolfazl;Kanzi, Majid
    • Journal of international Conference on Electrical Machines and Systems
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    • v.1 no.4
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    • pp.412-418
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    • 2012
  • Eddy current brakes are electromechanical devices used as variable mechanical loads for testing electrical machines. Accurate modeling of eddy current loss is an important t factor for optimum design of eddy brake systems. In this second part, we propose novel formulations of eddy current loss in novel claw-pole eddy brake system. The proposed model for eddy current loss in novel claw-pole eddy brake system depends on the size of the claw poles. Also, in this paper, the flux density is measured by using the magnetic circuit of the novel claw pole. The model results are compared with experimental results and they are found to be in good agreement.

Development of Clamping Force Estimation Algorithm and Clamp-force Sensor Calibration on Electromechanical Brake Systems (전동식 브레이크 시스템의 클램핑력 센서 교정 및 클램핑력 추정 알고리즘 개발)

  • Park, Giseo;Choi, Seibum;Hyun, Dongyoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.3
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    • pp.365-371
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    • 2016
  • The electromechanical brake (EMB) is one of future brake systems due to its many advantages. For implementation of the EMB, the correct feed back about clamping force is necessary. Keeping commercialization of the EMB in mind, it is strongly demanded that an expensive load cell measuring the clamping force is replaced with an estimation algorithm. In addition, an estimation of the kissing point where the brake pads start to come into contact with a disk wheel is proposed in this paper. With these estimation algorithms, the clamping force can be expressed as a polynomial characteristic curve versus the motor angle. Also, a method for calibration of measured values by the load cell is proposed and used for an actual characteristic curve. Lastly, the performance of the proposed algorithms is evaluated in comparison with the actual curve on a developed EMB test bench.

Thermal Stress Analysis for a Brake Disk considering Pressure Distribution at a Frictional Surface (마찰면의 압력 분포를 고려한 제동디스크의 열응력 해석)

  • Lee Y.M.;Park J.S.;Seok C.S.;Lee C.W.;Kim J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.842-846
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    • 2005
  • A brake disk and a pad are important parts that affect the braking stability of a railway vehicle. Especially, because a brake disk stops the vehicle using conversion of the kinetic energy to frictional energy, thermal fatigue cracks are generated by the cyclic thermal load, as frictional heat, on a frictional surface and these cracks cause the fracture of a brake disk. Therefore, many researches for the thermal stress must be performed to improve the efficiency of brake disk and ensure the braking stability. In this study, we performed the thermal stress analysis for a ventilated brake disk with 3-D analysis model. For that, we simplified the shape of a ventilated hole to minimize problems that could be occurred in analysis process. Thermal stress analysis was performed in case that pressure distributions on a frictional surface is constant and is not. To determine pressure distributions of irregular case, pressure distribution analysis for a frictional surface was carried out. Finally using the results that were obtained through pressure distribution analysis, we carried out thermal stress analysis of each case and investigated the results of thermal stress analysis.

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A Comparative Study on Diesel Engine Performance with Higher Alcohol-diesel Blends (고탄소알코올/경유 혼합유를 이용한 디젤엔진 성능 특성 비교 )

  • JAESUNG KWON;JEONGHYEON YANG;BEOMSOO KIM
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.6
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    • pp.767-772
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    • 2023
  • In this study, combustion experiments were conducted at various engine speeds under full-load conditions using a single-cylinder diesel engine by blending butanol, pentanol, and octanol with diesel at a volume ratio of 10%. Experimental results revealed that higher alcohol-diesel blends resulted in lower brake torque and brake power than pure diesel due to the lower calorific value and the cooling effect during evaporation. An evident improvement in the brake thermal efficiency of the blended fuels was observed at engine speeds below 2,000 rpm, with the butanol blend exhibiting the highest thermal efficiency overall. Furthermore, the brake-specific fuel consumption of the higher alcohol-diesel blends was lower than that of pure diesel at speeds below 2,200 rpm. When using blended fuels, the exhaust gas temperature decreased under lean mixture conditions due to heat loss to the air and the cooling effect from fuel evaporation.