• Title/Summary/Keyword: Brake load

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Fatigue Analysis of Bike Brake under Nonuniform Load (불규칙 하중을 받는 자전거 브레이크의 피로 해석)

  • Cho, Ja-Eung;Han, Moon-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.4
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    • pp.133-141
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    • 2012
  • This study investigates structural and fatigue analyses of bike brake. Maximum equivalent stress of the model of mountain bike is 4 times as much as the model of general bike at static analysis. In cases of mountain and general bikes, maximum damage frequency at load of 'SAE bracket history' with the severest change of load becomes as much as 16 times than the most stable load of 'Sample history' among the nonuniform fatigue loads. In case of mountain bike, the possibility of maximum damage becomes 3% at the load of 'Sample history' with the average stress of 0 to $-3{\times}10^4$MPa and the amplitude stress of 0 to $10^4$MPa. In case of general bike, the possibility of maximum damage becomes 3% at the load of 'Sample history' with the average stress of 0 to $-0.8{\times}10^4$MPa and the amplitude stress of 0 to $0.2{\times}10^4$MPa. This stress state can be shown as 5 to 6 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The analysis result of this study can be effectively utilized for the safe design of bike brake.

Static analysis of eddy current brake′s frame for design evaluation (와전류 제동장치 프레임 설계검토를 위한 강도해석)

  • Chung, Kyung-Ryul;W. Mantsch
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.317.1-317
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    • 2002
  • In this paper, static analysis of eddy current brake′s frame, which is one of key structural components of brake system for high speed train, was performed in order to evaluate the design by computer simulation. Calculation was carried out in general for the driving modes "braking" and "frame in upper position(brakes inactive)". Several yield stress load cases and fatigue load cases were analysed fur each of the driving modes. (omitted)

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Structural Analysis of Rope Brake for Elevator (엘리베이터용 로프 브레이크의 구조해석)

  • 김정훈;이종선;박임준
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.9-13
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    • 2003
  • The objective of this study is structural analysis of rope brake for elevator. The finite element model was developed to compute the stress, strain and friction force for rope brake. The ANSYS code was used for this analysis. In order to structural analysis of rope brake, many variables such as internal pressure, boundary condition, load condition and constraints were considered.

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Structural Analysis of Rope Brake by Spring Type (스프링식 로프 브레이크의 구조해석)

  • Lee Jong-Sun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.89-94
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    • 2005
  • The objective of this study is structural analysis of rope brake by spring type. The finite element model was developed to compute the stress, strain and friction force for rope brake by spring type. The ANSYS code was used for this analysis. In order to structural analysis of rope brake, many variables such as internal pressure, boundary condition load condition and constraints were considered.

Structural Analysis of Rope Brake by Spring Type (스프링식 로프 브레이크의 구조해석)

  • 이종선;원종진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.150-155
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    • 2004
  • The objective of this study is structural analysis of rope brake by spring type. The finite element model was developed to compute the stress, strain and friction force for rope brake by spring type. The ANSYS code was used for this analysis. In order to structural analysis of rope brake, many variables such as internal pressure, boundary condition, load condition and constraints were considered.

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A study on performance and smoke emission characteristics by blending low purity methanol in a DI diesel engine with the EGR rates of 0, 12.8 and 16.5%

  • Syaiful, Syaiful;Bae, Myung-Whan
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.7
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    • pp.701-710
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    • 2013
  • The purpose of this study is to investigate experimentally the effect of low purity methanol (LPM) on performance and smoke emission characteristics by using a four-cycle, four-cylinder, water-cooled, direct injection diesel engine with EGR system. The experiments are performed by the change of engine load in the engine load ranges of 25 to 100% with an interval of 25% under the constant engine speed of 2000 rpm. The LPM in the fuel blends contained 24.88% water by volume. The blended fuel ratios of diesel oil to LPM are maintained at 100/0, 95/5, 90/10 and 85/15% on the volume basis. In this paper, EGR rates are varied in three conditions of 0, 12.8 and 16.5%. The result shows that the brake power of a blended fuel with 15% LPM is reduced more 11.1% than that of the neat diesel oil at the full load with the EGR rate of 16.5%. At this condition, also, the brake specific fuel consumption (BSFC) is increased by 3.2%, the exhaust gas temperature is decreased by 10.7%, the smoke opacity is decreased by 18.7% and the brake thermal efficiency is increased by 7.3%. The sharp reduction of smoke opacity for a blended fuel with the LPM content of 15% at the full load without EGR system is observed by 68.4% compared with that of the neat diesel oil due to the high oxygen content of LPM.

Thermal Stress Analysis of Ventilated Disc Brake (벤틸레이티드 디스크 브레이크의 열응력 해석)

  • Kim, Yang-Sul;An, Su-Chul
    • Journal of the Korean Society of Safety
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    • v.23 no.3
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    • pp.25-29
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    • 2008
  • In automotive disc brake system, friction heat is not uniformly distributed due to various reasons such as thermal expansion and imperfections in geometry. It is well known that thermoelastic distortion due to fictional heating affects the contact pressure distribution and can lead to thermoelastic instability, where the contact load is concentrated in one or more small regions on the brake disc surface. These regions then take very high temperatures and passage of hot spots moving under the brake pads can cause low frequency vibration called brake judder. This paper presents the FEM(finite element method) result for the temperature distribution of ventilated disc brake. A steady state two-dimensional model of disc brake system predicts the surface temperatures during a multi-stop driving schedule.

The Functional Analysis of Blending Brake Control for Stanrard EMU (표준전동차 혼합제동 기능분석 연구)

  • Lee, Woo-Dong
    • Proceedings of the KIEE Conference
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    • 2008.10b
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    • pp.466-467
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    • 2008
  • There are many new technologies for EMU to secure the facilities' safety/validity and maintenance/economical efficiency and technologic competitiveness. For example, now the EMU is using the blending brake technology with electric brake and pneumatic brake and carrying the various performances such as jerk limitation, variable load and blending brake to stop the motor car safely and efficiently. The blending brake takes important parts in braking the cars and It is used in many fields of urban transit. There were many limitations to carry the performances and certificate whether the performances are acceptable in the system or not, because at that time they didn't take the whole prelieminarly inspection. Now we start applying such new methods, taking the whole inspection prior to the installation by analyzing systems requirements and introducing various system engineering design tools. In this paper, we suggest how to reduce the errors by prelieminarly inspection for the brake facilities using the tools and inspect the needs to analyze the brake facilities' performances.

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Load history measurement of end beam of welded structure bogie for railway freight car (화차용 용접구조대차 엔드빔의 하중이력 측정)

  • Ham Young-Sam;Seo Jung-Won;Lee Dong-Hyong;Jeon Eung-Sik
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.103-108
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    • 2003
  • Among welded structure bogies in use for high speed freight car, a part of bogies manufactured in 1999 and 2000 have found problems that failure occurs in its end beam. In case of a freight car a difference of weight between empty and loading conditions are worse than in case of a passenger car. Moreover its brake system is tread brake without second suspension system. A failure of end beam is supposed to be due to loading by brake rather than vertical loading by freight. This failure can make brake system useless and may be a cause of derailment in the worst case. In this study, in order to be proved the cause of failure and to solve the problem it is described that we have measured load history acted on end beam and set up the procedures.

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Optimal Design of Brake System considering Vehicle Vibration and Durability of Rotor (차량진동 및 Rotor 내구특성을 고려한 Brake System 의 최적설계)

  • Kim, B.S.;Kim, H.Y.;Kim, K.W.;Son, Y.K.;Lee, D.G.;Park, K.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.764-769
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    • 2001
  • Brake-induced vibrations of a vehicle such as brake judder are determined by the excitation of brake torque variations and by their transfer to the driver's contact points via suspension, body and steering system. The formation of brake torque variation is mainly determined by static and dynamic disk thickness variations. The vibration transfer from the excitation by brake torque variation to the perception by the driver depends on the kinematic and dynamic behaviour of the components in the transfer path. Optimization of the judder performance can be achieved either by minimizing the excitation or by reduction of the judder sensitivity of the vehicle. In this paper, the optimization process of a front rotor is suggested to reduce brake judder considering the cooling performance of the rotor, the judder sensitivity of the vehicle and durability of the rotor.

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