• Title/Summary/Keyword: Brake disk

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Finite Element Analysis on the Dynamic Behaviors of a Disk-Pad Brake in High-Speed Trains (고속전철용 디스크-패드 브레이크의 동적거동 특성에 관한 유한요소해석)

  • 김청균;조승현
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.7-7
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    • 2000
  • Using a coupled thermal-mechanical analysis, the dynamic distortion of the ventilated disk brakes has been presented for a high-speed train. The offset ratio between the maximum and minimum values of the thermal distortions has been analyzed as a function of a braking number. The computed FEM results show that the offset rations in radial direction are much greater than those of circumferentially distorted components. This means that the axial distortions in radial direction may dominantly produce thermally caused wears and cracks at the rubbing surfaces.

Finite Element Analysis on the Dynamic Behaviors of a Disk-Pad Brake in High-Speed Trains (고속전철용 디스크-패드 브레이크의 동적거동 특성에 관한 유한요소해석)

  • 김청균;조승현
    • Tribology and Lubricants
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    • v.16 no.2
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    • pp.99-105
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    • 2000
  • Using a coupled thermal-mechanical analysis, the dynamic distortion of the ventilated disk brakes has been presented for a high-speed train. The offset ratio between the maximum and minimum values of the thermal distortions has been analyzed as a function of a braking number. The computed FEM results show that the offset ratios in radial direction are much greater than those of circumferentially distorted components. This means that the axial distortions in radial direction may dominantly produce thermally caused wears and cracks at the rubbing surfaces.

The eddy current braking torque on moving rotor considering magnetic path (자기 경로를 고려한 와전류 제동기의 회전자 발생 토크 특성)

  • Kim, Cherl-Jin;Lee, Kwan-Yong;Lee, Dal-Eun;Han, Kyoung-Hee;Baek, Soo-Hyun
    • Proceedings of the KIEE Conference
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    • 2002.11d
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    • pp.109-111
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    • 2002
  • It requires to study on accurate control skill for the technical improvement of servo system require. It needs to study on brake that has constant-torque speed range as load. In this paper, braking torque of eddy current brake between electromagnet stator and rotating disk are analyzed. The torque-speed characteristics and proper disk construction are presented in here. From the computer simulation results, it was found that eddy current braking torque is linear or approximately constant over the desired speed range depending on the rotor material, disk construction, pole number and pole displacement of stator, these are confirmed by experimental results.

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The eddy current braking torque on moving rotor with electromagnet exiting (전자석을 이용한 와전류 제동기의 회전자 발생 토크 특성)

  • Kim, Cherl-Jin;Lee, Kwan-Yong;Kim, Yong-Ha;Han, Kyoung-Hee;Baek, Soo-Hyun
    • Proceedings of the KIEE Conference
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    • 2002.04a
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    • pp.46-48
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    • 2002
  • It needs to study on proper brake performance used in servo system of industrial application. In this study, braking torque of eddy current brake between electromagnet stator and rotating disk are analyzed. The torque-speed characteristics and proper disk construction are presented in this paper. From the computer simulation results, it was found that eddy current braking torque is linear or approximately constant over the desired speed range depending on the rotor material, disk construction, pole number and pole displacement of stator.

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A Study on the Dynamic Behaviors of a Disk Brake for a High-Speed Train (고속전철용 디스크 브레이크의 동적거동 특성에 관한 연구)

  • 조승현;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.276-282
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    • 1999
  • Using a coupled thermal-mechanical analysis, the dynamic distortion of the ventilated disk brakes has been presented for a high-speed train. The offset ratio between the maximum and minimum values of the thermal distortions has been analyzed as a function of a braking number. The computed FEM results show that the offset ratios in radial direction are much greater than those of circumferentially distorted components. This means that the axial distortions in radial direction may dominantly produce thermally caused wears and cracks at the rubbing surfaces.

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Numerical Heat Transfer and Fluid Flow of Brake Disk-lining for Rolling Stock (철도차량용 제동 디스크-라이닝의 열유동 해석)

  • 남성원;조장형
    • Proceedings of the KSR Conference
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    • 1999.11a
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    • pp.93-98
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    • 1999
  • Numerical simulation is conducted to clarify the heat transfer and fluid flow characteristics of brake disk-lining for rolling stock. Multiple rotational reference frame, k-epsilon turbulent model and SIMPLE algorithm based on finite volume method are used to solve the physical disk-lining model. The governing equations are solved by TDMA(TriDiagonal Matrix Algorithm) with line-by-line method and block correction, From the results of simulation, the characteristics of cooling pattern is strongly affected by the grooves in lining. The face lift of lining affects on the temperature distribution of rear surface of lining as well as the front surface of that. Due to the grooves in lining, it will be expected to extend the maintenance life circle of lining.

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Numerical Study on the Flow Characteristics according to the Ventilation Holes Shape of the Carbon Composite Brake Disk (탄소복합재 브레이크 디스크의 통풍구 형상에 따른 유동특성에 관한 해석적 연구)

  • Ko, Dongguk;Yoon, Suckju
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.2
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    • pp.191-198
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    • 2015
  • In this study, the flow characteristics at the ventilation holes was analyzed by using numerical method when carbon composite brake disk was rotated at a constant speed. In order to ensure the validity of the analysis results, grid dependency test was performed by considering the accuracy and appropriateness, and 4mm mesh size was selected for decrease of the maximum error rate 63.6%. As a result, the outside air flows in the clearance between the disk and shaft in case of B model. whereas, the outside air flows in the clearance or the outlet of the ventilation holes in case of A and C models. And also average static pressure at the outlet was changed depending on shape of the ventilation holes and rotational speed of the disk in case of A and C models. Besides, in the B model, intake air according to the clearance goes with side surface of ventilation hole, and so increased by mean velocity of 4.64m/s and mean pressure of 0.58pa in the ventilation hole outlet, in case of disk rotational speed of 146.21rad/s.

The Braking Torque Analysis of Eddy Current Brake with the Use of Coulomb′s law and the Method of Image (쿨롬 법칙과 영상법을 이용한 와전류 브레이크의 제동토크 해석)

  • Lee, Gap-Jin;Park, Gi-Hwan
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.50 no.9
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    • pp.431-437
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    • 2001
  • Since the eddy current problem usually depends on the geometry of the moving conductive sheet and the shape of the pole projection area, there is no general method to find out its analytical solution. The analysis of the eddy current in a rotating disk is performed in the case of time-invariant field to find its analytical solution. As a method to solve the eddy current problem, the concept of the Coulomb charge and image method are proposed with the consideration of the boundary condition. Firstly, the line charge is obtained from the volume charge generated in the rotating disk and Coulomb's law is applied. Secondly, the finite disk radius is considered by introducing an imaginary eddy current to satisfy the boundary condition that the radial component of the eddy current is zero at the edge of the relating disk. Thirdly, the braking torque is calculated by applying Lorentz force law. Finally, the computed braking torque is compared with the measured one As a result, it can be said that the proposed model presents fairly accurate results in a low angular velocity range although a large error is observed as the angular velocity of the disk increases.

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A Study on Shape Optimization for Seal Groove of Disc Caliper using Finite Element Method and Taguchi's Method (유한요소해석과 다구찌 방법에 의한 디스크 캘리퍼 씰 홈의 형상 최적화에 관한 연구)

  • Kim, Jin-Han;Kim, Soo-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.88-94
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    • 2006
  • A typical disk brake system consists of caliper housing, piston, seal and two pads etc. The configuration of seal groove, dimension of piston and seal, and seal material properties are important ones for brake performance, as these affect the retraction of piston. The rubber seal is designed to perform dual functions of sealing the brake oil at brake-applied and retracting the caliper piston at brake-released. In this paper, the seal stress is analyzed using Finite Element Method and experiment is conducted by Taguchi's Method. We attempt to quantify the critical design factors in the seal groove and evaluate their impact on some of brake performance factors. The investigation obtained from this study can not only enhance the seal groove design optimization, but also reduce product prototype testing and development time.

Development of A Hybrid Type Electronic Brake System(EBS)

  • Lim, Chulki;Boo, Kwangsuck;Song, Jeonghoon;Hong, Soonyoung
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.115.1-115
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    • 2002
  • This study proposes a new conceptual Hybrid Electric Brake System (HEBS) which overcomes the problems of the conventional hydraulic brake system. The HEBS uses the contactless brake system when vehicle speed is high to obtain superior braking force by eddy current, which is induced in pole area by magnetic flux through a rotating conductive disk. On the contrary, when a vehicle speed is low, contact type brake system such as conventional hydraulic brake system makes higher braking force. HEBS transfers faster a braking intention of drivers and guarantees a safety of drivers because of vehicle dynamic superior controllability. Braking torque analysis is peformed based upon Lee. Barn\ulcornermath...

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