• Title/Summary/Keyword: Bowl Parts Feeder

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Modal Analysis of Bowl Parts Feeder Activated by Piezoactuators (압전작동기로 구동되는 원통형 Parts Feeder의 모드 해석)

  • 최승복;이동호;김재환;정재천
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.432-437
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    • 1998
  • This paper presents modal characteristics of bowl parts feeder featuring piezoelectric actuators. As wellknown, the piezoelectric materials develop an electric charge proportional to a mechanical stress and vice versa. This generic phenomenon allows us to use the piezoelectric materials as sensors and actuators. Using the actuating property, we can device effective bowl parts feeder. The parts feeder activated by the piezoceramic actuators provides a large degree of freedom of controlling excitation magnitude and frequency, and thus accurate and fast feeding of various parts. As a first phase to demonstrate these advantages, a finite clement model of the bowl parts feeder is constructed and analyzed using commercial software packages. In addition, the simulated modal characteristics are compared with the measured ones to validate the proposed model.

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Analysis of Excitation Force and its Application in Vibratory Bowl Feeders (진동형 볼피더의 가진력 해석과 적용)

  • Oh, Seok-Gyu;Bae, Kang-Yul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.11
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    • pp.70-77
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    • 2020
  • Vibratory bowl feeders are widely utilized to align and feed the parts stacked inside the bowl of a feeder. The electro-magnetic force of the electromagnet in a bowl feeder generates the excitation force for the bowl to vibrate in both the horizontal and vertical directions to continuously feed the parts on the track. The feed rate of the part depends on the associated displacement in each direction during the vibration. Therefore, the excitation force induced by the electromagnet should be estimated in advance to ensure the suitable design of the bowl feeder. In this study, a theoretical solution was developed to calculate the electro-magnetic force of the electromagnet for a bowl feeder. Using the proposed solution, the electro-magnetic forces corresponding to a variation in the input parameters of the electromagnet, such as the voltage, frequency, and air gap, could be obtained. The force values obtained using the theoretical solution exhibited a satisfactory agreement with the results obtained using the finite element method, thereby demonstrating the validity of the approach. Subsequently, the bowl displacements were analyzed using the motion equation for the bowl feeder when the theoretically obtained excitation force were applied to vibrate the feeder. The correlation between the vertical displacements of the bowl and input parameters of the electromagnet could be obtained.

Modal Analysis and Velocity Control of Bowl Parts Feeder Activated by Piezoactuators (압전작동기로 구동 되는 보울 파트 피더의 모드 해석과 이송 속도 제어)

  • Lee, Dong-Ho;Choe, Seung-Bok;Kim, Jae-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.839-847
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    • 2000
  • This paper presents modal analysis and mean conveying velocity (M.C.V.) control of bowl parts feeder activated by piezoactuators. Bowl parts feeders are being widely used in many industry fields for automatic assembly line. In general, the electromagnet has been and being used as exciting actuator of these vibratory bowl feeders. However, because of complexity of its mechanism and limited capability of the electromagnet actuator, there exist various impending problems such as severe noise, nonlinear motion of parts, passive characteristics and so forth. As one of solutions for these problems, piezoelectric actuators as new actuating technology have been proposed recently to excite the bowl parts feeder. In this paper, modal analysis of the proposed model has been performed to examine the modal characteristics of the model by using commercial FEM software and modeling with respects to MCV is constructed. Finally, MCV of the parts is to be controlled to track the desired one with PID controller.

A Study on the Vibration Characterrst ics for Parts Feeder(2nd Report) -Vibration Characteristics due to Bowl Materials- (Parts Feeder의 진동특성에 관한 연구(제2보) -Bowl의 재질에 관한 진동특성-)

  • 김순채;김희남;권동호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.597-601
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    • 1994
  • In this paper, we have describes about the reationships between a core gap and a feeding velocity, an amplitude and the core gap by the exciting forc, the parts movement and a bowl materials, and the feeding veocity and the parts in the parts feeder. The main results as compared with the stainless and the aluminum materials are as follow : 1) The mean feeding velocity by bowl material shown more relative proportion in the STS304 to the exciting voltage than the C%AV 2) IN the exciting voltage, the response time for the aluminum material is slow, but the stainless is sensibility. 3) An exciting voltage is rised by an increase of the weight, but an amplitude has been in the range between 23 .mu.m through 40 .mu. m.

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Development of A Feeding Device for Screw/Bolt Using the Sliding Method (슬라이드 방식을 이용한 스크류/볼트 피더기 개발)

  • Kim, Yong-Seok;Jeong, Chan-Se;Yang, Soon-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.4
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    • pp.502-508
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    • 2011
  • In this paper, we proposed vertical feeding mechanism for a slide parts feeder using the slide type method. This parts feeder of the slide type method have been proposed to suppress the dust generation from the feeding objects. The proposed parts feeder mechanism is composed with the casing hopper, the vertical feeding unit, the in-line feeder and linear shooter unit. And, these mechanisms did modularity through optimum design by means of mechanical and dynamical analysis using the RecurDyn(multi-body dynamics) analysis module. Also were carried out the virtual prototype using the 3-D CAD program. And it had been manufactured as the prototype of the slide parts feeder. The field test for validation of performance was performed directly at the inspection line of bolt and screw. In the field test, this slide parts feeder showed an efficiency of about 1.2 times the bowl feeder. It also showed an epoch reduction in the dust generation compared to the vibration bowl feeder. So this slide parts feeder will be applied useful in the vision inspection system for a screw and bolt.

A neural network method for recognition of part orientation in a bowl feeder (보울 피이더에서 신경 회로망을 이용한 부품 자세 인식에 관한 연구)

  • 임태균;김종형;조형석;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.275-280
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    • 1990
  • A neural network method is applied for recognizing the orientation o f individual parts being fed from a bowl feeder. The system is designed in such a way that a part can be discriminated and sorting according to every possible stable orientation without implementing any a mechanical tooling. The operation of the bowl feeder is based on a 2D image obtained from an array of fiber optic sensor located on the feeder track. The acquired binary image of a moving and vibrating part is used as input to a neural network which, in turn, determines t he orientation of the part. The main task of the neural network, here is to synthesize the appropriate internal discriminant functions for the part orientation using the part features. A series of the experiments reveals several promising points on performance. Since the operation of the feeder is highly programmable, it is well suited for feeding and sorting small parts prior to small batch assembly work.

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Numerical Study on Chaotic Dynamics of Repeated Impacts with Friction - Vibratory Bowl Feeders (마찰력이 개재된 반복충돌 혼돈 동역학의 수치해석적 연구 -진동보울피더)

  • Han, In-Hwan;Lee, Yun-Jae;Yoon, Koo-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.143-152
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    • 1996
  • The vibratory bowl feeder is the most versatile of all hopper feeding devices for small engineering parts, and the typical nonlinear dynamic system experiencing repeated impacts with friction. We model and analyze the dynamic behavior of a single part on the vibrating track of the bowl feeder. While the previous studies are restricted to the sliding regime, we focus our analysis on the hopping regime where the high conveying rate is available. We present the numerical analysis results for conveying rate and frictional impact process both in periodic and chaotic regimes. We examined the dynamic effects from the variation of several physical parameters, and presented the important features for the design of the vibratory bowl feeder. This research holds much potential for leverage over design problems of wide range of mechanisms and tools with repeated collisions.

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A Study on the Vibration characterrstics for Parts Feeder (Parts Feeder의 진동특성에 관한 연구)

  • 김순채
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.17-26
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    • 1996
  • In this paper, we have studied about the relationships between a core gap and a feeding velocity, an amplitude and the core gap by the exciting force, the parts movement and a bowl materials, and the feeding velocity and the weight of the parts in the parts feeder. The obtained are as follow : 1) Optimal condition of mean feeding velocity is speeded up largely when the core gap is in 0.6mm. 2) It can be safe to say that the relation between the feeding velocity and the exciting voltage relay on the core gap. 3) An exciting voltage is rised by an increase of the weight, but an amplitude has been in the range between 23$mu extrm{m}$ through 40${\mu}{\textrm}{m}$.

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