• Title/Summary/Keyword: Boundary Lubricants

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The Effect of Finished Surface Orientation on Friction Characteristics in Boudary Lubrication (경계윤활에서의 가공방향에 대한 마찰특성의 연구)

  • 유응대;김태완;구영필;조용주
    • Tribology and Lubricants
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    • v.18 no.3
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    • pp.211-218
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    • 2002
  • The effect of characteristic of surface roughness and roughness patterns on friction was studied experimentally in boundary lubrication with reciprocating tribometer. Roughness was changed from Ra=0.2($\mu\textrm{m}$)to Ra=1.2($\mu\textrm{m}$). Three roughness pattern-transverse, oblique, longitudinal- were tested for various load and velocity. The experimental results show that the scuffing resistance of surfaces with transversal roughness pattern is higher than that of surface with longitudinal and obliq pattern. under the conditions of the roughness values of Ra=0.2, 0.5,1.0 and 1.2. surfacer roughness (Ra) was decreased with the normal load increased before scuffing occurred. oblique pattern and longitudinal pattern with Ra=0.2 and Ra=1.0 was higher scuffing load under low sliding velocity, but with Ra=0.5 was higher scuffing load under high sliding velocity.

A Study for Estimation of the Surface Temperature Rise Using the FVM and Semi-Infinite Solid Analysis (FVM과 반무한체 해석을 이용한 표면온도예측에 관한 연구)

  • 김태완;이상돈;조용주
    • Tribology and Lubricants
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    • v.18 no.6
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    • pp.389-395
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    • 2002
  • The surface temperature at the interface of bodies in a sliding contact is one of the most important factors influencing the behavior of machine components. The calculation of the surface temperature at a sliding contact interface has been an interesting and important subject for tribologist. Temperature analyses were usually performed under the consideration contacted two bodies as semi-infinite. But the analysis was difficulty in being applied to finite body and considering the boundary condition. In this study, contact temperature rise of two finite bodies and surfaces due to frictional heating under the rectangular and the circular sliding contact is calculated. Heat partition factor is calculated using semi-infinite solid analysis and the temperature of the finite bodies is calculated using FVM. It will be shown that Most frictional heat in the fore part of contact region for sliding direction is conducted into body that has a moving heat source and the site of the maximum temperature rise moves to the opposite direction of sliding during sliding.

An Analysis of the Circumferentially Grooved Floating Ring Journal Bearing (원주방향 급유홈 프로팅링 저어널베어링의 해석)

  • 정연민;김경웅
    • Tribology and Lubricants
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    • v.7 no.2
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    • pp.75-84
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    • 1991
  • The static and dynamic performances of a floating ring journal bearing with central circumferential grooves at the inner and outer films are obtained numerically with isothermal lubrication theory. Elrod algorithm implementing Jakobsson-Floberg-Olsson cavitation boundary condition is adopted to predict cavitation regions in the inner and outer films more accurately than conventional analyses using half Sommerfeld or Reynolds conditions. The pressure drop in the circumferential groove of the inner film due to the rotation of the journal and ring is taken into account. It is shown that the lubricant supply pressure has significant influence on the load capacity and dynamic coefficients of the bearing. When the supply pressure is low and the journal speed is high, the pressure drop results in severe starvation of lubricant in the inner film and varies the overall performance of the bearing remarkably.

An Analysis of the Static and Dynamic Characteristics of Infinite Width Tilting-Pad Journal Bearings in Consideration of Ram-Prssure (선단압력을 고려한 무한폭 틸팅-패드 저어널 베어링의 정특성 및 동특성 해석)

  • 김종수;김경웅
    • Tribology and Lubricants
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    • v.5 no.2
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    • pp.68-76
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    • 1989
  • In this paper, the influence of ram-pressure on the static and dynamic characteristics of infinite width tilting-pad journal bearing is investigated theoretically. The ram-pressure is obtained by assumption of conservation of mechanical energy of the lubricant flow through the leading edge of the pad. The pressure in the lubricating film is numerically calculated using the ram-pressure obtained as the inlet pressure boundary condition of the pad. The static equilibrium state of tilting-pad journal bearing is determined by Newton-Raphson iteration method. A numerical results are presented in graphic form and relationships between the ram-pressure and the static and dynamic characteristics are discussed.

Morphological Analysis of Wear Particles in the Lubricating Oil with Additives (유성제 및 극압 첨가제에 따른 마멸입자 형상해석)

  • 이충엽;조연상;서영백;박흥식;전태옥
    • Tribology and Lubricants
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    • v.14 no.4
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    • pp.79-87
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    • 1998
  • Morphological analysis of wear particles in the lubricating oil is a very effective and versatile means of lubricant analysis for machine condition monitoring and fault diagnosis. The prospects for determining quantitative information about wear particle morphology have been considerably enhanced by recent developments reported in the application of image processing and analysis techniques. This study was undertaken to investigate the influence of oiliness agent and extreme pressure agent on the shape of wear particles. The wear test was performed under different experimental conditions with stearic acid, dibenzyl disulfide(DBDS) and tricresol phosphate(TCP) in paraffinic base oil. Wear particles characteristics were described using four shape parameters, namely 50% volumetric diameter, aspect, roundness and reflectivity. The results showed that the four shape parameters of wear particles depend on a kind of the additives. This analysis of wear debris with computer image processing techniques is sufficient to distinguish some types of wear debris. The wear volume of three kinds of the specimens are affected by the additives with boundary films.

Analysis for Lubrication of the Piston Ring Considering Oil Transport (오일이송을 고려한 피스톤 링의 윤활 해석)

  • 이재선;한동철
    • Tribology and Lubricants
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    • v.14 no.3
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    • pp.51-58
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    • 1998
  • This paper considers analysis of the lubrication between the piston ring and the cylinder liner. Piston ring lubrication analysis considering oil transport is important because oil consumption is an essential factor to design the piston assembly. To develop the lubrication analysis program for the piston ring, oil continuity condition and open-end boundary assumption are used for computational boundaries. Results show that oil continuity can be almost satisfied at any crank angle in and out of the piston ring clearance. Therefore the amount of oil consumption and the dynamic behavior of ring pack can be estimated using this algorithm. And it can be known that the effective width may be smaller than the full width of the piston ring, so oil starvation condition should be considered for the lubrication analysis of the piston ring.

Measurement of Wear and Friction Coefficients for the Prediction of Fretting Wear (프레팅 마멸계수 및 마찰계수 측정에 관한 연구)

  • Cho, Yong Joo;Kim, Tae Wan
    • Tribology and Lubricants
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    • v.28 no.3
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    • pp.124-129
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    • 2012
  • The prediction of fretting wear is a significant issue for the design of contacting mechanical components such as flexible couplings and splines, jointed structures and so on. In our earlier study, we developed a numerical model to predict the fretting wear using boundary element method. The developed algorithm needs experimental fretting wear coefficients and friction coefficients between two moving materials to get more reliable results. In this study, therefore, we demonstrated the measurement method of the fretting wear coefficients and friction coefficients using disk on plate tribometer with piazo actuator and gap sensor. For four different material combinations, the fretting wear coefficients and friction coefficients are acquired through the fretting wear experiment and the analysis of the measured values. Thess results are useful to predict the quantative fretting wear rate in the developed algorithm.

A Study on the Sliding Wear Characteristicsn of the Die Steel for the Cold Molding (냉간성형용 Die 강의 미끄럼 마멸특성에 관한 연구)

  • 전태옥;박흥식;류경곤
    • Tribology and Lubricants
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    • v.9 no.1
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    • pp.38-44
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    • 1993
  • The present study was undertaken to investigate the dry wear characteristics of die steel STD 11 for cold molding. The wear test was experimentally carried out under different conditions using a wear device, which was made in laboratory, and in which annular surfaces of wear testing specimens wear rubbed in dry sliding condition with varying the sliding speed, contact pressure, and sliding distance. The wear loss by variation of sliding speed was much in 0.3 m/sec and less in higher speed range above its sliding speed according to formation of the boundary lubrication film. The critical sliding speed with maximum value of the specific wear rate switched over to lower speed side according. as contact pressure increased. The critical sliding distance was increased with decrease in oxidation reaction velocity. The depth below subsurface showing maximum hardness (Hv) came out at the position, $60 \mu m$, of the maximum shear stress due to strain hardening.

Evaluation of Antiwear Performance of Mono/multilayer LB Molecular Films (단층/다층 LB 분자막의 내마멸 성능 평가)

  • ;;G.K. Zhavnerko
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.329-334
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    • 2003
  • The antiwear properties of amphiphilic monolayers and composite multilayer on silicon surface were investigated using micro­tribometer and Auger Electron Spectroscopy. Langmuir­Blodgett (LB) monolayers from behenic acid, 2,4­heneicosanedione(HD) and its lopper complex((HD)$_2$Cu) were fabricated on silicon surface and the composite multilayer of 5­bilayer of (HD)$_2$Cu was fabricated on the surface of octadecyltrichlorosilane (OTS) self­assembled monolayer (SAM). We observed that LB monolayers and the composite multilayer exhibited a steady and excellent friction response when compared with the OTS SAM. These LB mono and multilayer also showed much higher wear­resistance than the OTS SAM.

The effects of oil supply conditions on the static characteristics of plain journal bearings (저어널 베어링의 정특성에 미치는 급유 조건의 영향)

  • 정경민;김경웅
    • Tribology and Lubricants
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    • v.6 no.2
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    • pp.76-87
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    • 1990
  • It is known that the effects of oil supply conditions on the characteristics of plain journal bearings are significant and especially the dynamic characteristics are affected by cavity region. For various shapes (axial groove, spiral groove, X-shape groove) and positions of oil grooves, the pressure distribution and the static performance of plain journal bearings are obtained with numerical methods. Elrods algorithm which implements JFO oil rupture/reformation boundary condition is used in order to take into account the effect of cavity region. It is shown that in the cases of axial groove or X-shape groove the load capacity and the attitude angle are affected by the groove position but the effect of spiral groove position is less significant.