• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.6
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• pp.49-54
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• 2020

The purpose of this study is to investigate the effects of the change in the spindle speed and the feed rate on the diameter change of a hole using a boring cutter for the internal boring process of AL6061-T4 alloys. The experimental results are quantitatively analyzed by applying the factor analysis and the response surface analysis of the experimental design method. The tendency of the diameter change according to the change in the spindle speed and feed level is also evaluated. During the internal boring process of AL6061-T4 alloys, the main factor affecting the diameter change is the spindle speed in which the diameter decreases as the number of revolutions increases. In addition, the diameter tends to increase as the feed is increased; however, as the number of spindle revolutions increases, the influence of the feed decreases.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.3
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• pp.381-387
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• 2010

This paper presents a study of the influence of fixed pressure in turning. The effect of roundness error and diameter deformation were studied with respect to the fixed pressure applied inside the cylindrical work piece made by boring tool in CNC lathe. The boring tool used in this study is a tungsten carbide coated. The material of workpiece is SM45C and the machining method is dry cutting. Cutting conditions as cutting speed, feed rate and depth of cut are constant. Finally, the change of fixed pressure had influence on the roundness error and diameter deformation.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2003.04a
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• pp.206-210
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• 2003

Machining of deep holes with conventional boring bars frequently induce chatter vibration because of their low dynamic stiffness which is defined as the product of static stiffness and damping of conventional boring bar materials. In addition, the specific stiffness ($E/{\rho}g$) of boring bars is more important than the static stiffness to increase the fundamental natural frequency of boring bars in high speed machining. Therefore, boring bar materials should have high static stiffness and high damping as well as high specific stiffness. The best way to meet requirements is to employ fiber reinforced composite materials for high speed boring bars because composite materials have high static stiffness, high damping and high specific stiffness compared to conventional boring bar materials. In this study, the dynamic characteristics of carbon fiber epoxy composite boring bars were investigated. From the metal cutting test, it was found that the chatter was not initiated up to the ratio of length to diameter of 10.7 at the rotating speed of 2,500 rpm.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.5
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• pp.7-12
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• 2017

It is assumed that the buckling and cutting conditions depending on the slenderness ratio will affect the machining quality of the rotary boring tool mounted on a milling machine. In this study, the boring cutter was designed and fabricated to precisely create the Ø30 hole. Through the performance evaluation, the accuracy of the hole according to the slenderness ratio and cutting conditions was analyzed, and the following conclusions were obtained. The higher the RPM, the smaller the change in the working diameter, and the smaller the hole. Next, the smaller the slenderness ratio, the smaller the change in straightness due to the change in cutting conditions. Finally, the slenderness ratio also affects the tendency for changes in the concentricity. The larger the slenderness ratio, the more sensitive the concentricity to changes in cutting conditions.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.4
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• pp.658-664
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• 2013

In this paper, we present a case study of vibration suppression based on the application of active damping to the small boring process of a boring bar with diameter below ${\Phi}12$. The proposed active damping system consists of an acceleration sensor for real-time monitoring of the vibration signal, a driver for phase control in a computer program, and piezoelectric actuators for damping. In this system, the vibration signals are detected by the acceleration sensor and sent to the computer as an input. The phase shift parameter of the natural frequency of the input signal is sent to the data acquisition board in the computer and calculated by the phase control program. This study confirmed the effectiveness of this damping system, and it opens up the possibility of the development of active damping systems for small boring processes.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.25 no.4
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• pp.295-300
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• 2016

In the design of passive and active boring bars, the structural dimensions and shape of the vibration control boring bar are modified depending on the diameter and depth of the workpiece, which changes the dynamic behavior. Thus, the natural frequency, effective mass, and stiffness for the main structure of a tube-type boring bar need to be reset for each vibration control case. However, commercial finite element method (FEM) software and experimental modal analysis are mostly used at present despite being too time-consuming. To overcome the weaknesses of the two methods currently used for vibration control, we realized a graphical user interface (GUI) program for the modal analysis of a modified tube-type damping structure. The analysis results with the GUI program were compared to those with commercial FEM software in order to confirm the effectiveness of the former.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.8
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• pp.62-69
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• 2010

Internal lathe machining with a boring bar is weak with respect to vibration because the bar is long and slender. Therefore, it is important to study the dynamic characteristics of a boring bar. The purpose of this study was to identify the effects of overhang and cutting conditions on the dynamic response characteristics of a boring bar. For an efficient experiment, an $L_g(3^3)$ orthogonal array was applied and the results were quantitatively analyzed by ANOVA. Overhang, feed per revolution, and depth of cut were selected as independent variables. Meanwhile, dynamic stiffness, damping ratio, damping coefficient, and acceleration were chosen as dependent variables. The vibration signal was obtained from an accelerometer attached to the boring bar, followed by visualization by a signal analyzer. The effect of overhang was found to have a significant effect on the dynamic stiffness, damping ratio, and damping coefficient, but the other variables did not. As the length of the overhang increased, the dynamic stiffness decreased and the damping ratio increased. In addition, the damping coefficient increased until the length of the overhang was 4D (where D is the shank diameter), after which it remained constant. The acceleration decreased until the overhang length was 4D, and then increased sharply when the overhang was increased further. From these results, the behavioral trend of the damping characteristics changed when its overhang length was 4D. Consequently, there is a critical point that the dynamic characteristics of boring bar change.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.11a
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• pp.199-202
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• 2014

In recent years the downtown, Top-down method has been applied in a major method to solve the complaints due to noise, vibration, dust and safety issues such as cracking due to settlement when the excavation close to the building. Until it is installed underground permanent foundation, the Pre-founded Column is a pile foundation as well as a column to bear the upper construction load. The Pre-founded Column is constructed by PRD method generally. The EnP(Enlarging Pile) method can be expanded locally boring diameter of the embedment zone as compared to the PRD method existing general. Since the bearing capacity is increased by the boring diameter is expanded, the embedment length is reduced, the construction cost is reduced.

• Journal of Ocean Engineering and Technology
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• v.8 no.1
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• pp.131-143
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• 1994

The BTA(boring and trepanning association) deep hole machining has an increasing demands because of its wide applications and its good productivity. The main feature of the BTA tools is that the tool cutting edges are unsymmetrically located on the boring head. This provides a stabilizing cutting force resultant necessary for self guidance of the boring head. The BTA tools are capable of machining for having a large length to diameter ratio in single pass. A study of the accuracy and surface finish of holes produced would reveal quite useful information regarding the process. This study deals with the experimental results obtained during BTA machining on SM55C, SM45C steel under differnt machining conditions.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.3
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• pp.98-104
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• 2009

The objective of this paper is to investigate the effect of factors on the dynamic stiffness variation of boring bar. The experiment was carried out by Taguchi Method and Orthogonal array table. The results indicate that overhang was found out to be dominant factor with 95% confident intervals and feed rate and depth of cut were insignificant. In addition, analysis of loss function shows that loss value increased sharply from 3D to 4D(D is a shank diameter). Consequently, there is critical point which changes property of dynamic stiffness.