• Title/Summary/Keyword: Bore strength

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Structural Analysis for Gear Column of Large Bore Diesel Engine (선박 추진용 대형 디젤엔진 기어컬럼의 구조해석)

  • Lee, Jong-Hwan;Nam, Dae-Ho;Son, Jung-Ho;Bae, Jong-Gug
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.448-452
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    • 2008
  • 2-stroke marine diesel engine has generally one exhaust valve and three fuel injection nozzle which are key component for engine's performance and combustion. Fuel injection and exhaust valve driving system are driven by rotating of camshaft. Rotation of crank shaft drives the cam shaft through gear train that is composed of $3{\sim}4$ gear wheels. Gear column supporting the gear wheel has to bear against the dynamics forces by engine running as well as gearing forces. In this paper, structural analysis for engine structure and fatigue strength assessment of welded joint is shown. Repeatedly full cyclic simulation during one cycle is performed to investigate the structural behavior of engine. Fatigue analysis is carried out based on IIW using submodeling technique to obtain more detailed stress distribution.

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Development of a Drill Tool for CFRP Machining and Evaluation of Drilling Processing (탄소섬유 강화 복합재 가공용 드릴 공구 개발 및 홀 가공성 평가)

  • Sa, Min-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.8-13
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    • 2020
  • Carbon fiber-reinforced plastics (CFRPs) are extremely strong and light fiber-reinforced plastics containing carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and rigidity are required, such as in the aerospace, automotive, and ship superstructure industries. In CFRP drilling, the tool performance greatly varies depending on the tool shapes, cutting conditions, and diamond coating. This study developed a new type of tungsten carbide drill with multi-blade edges to evaluate the surface quality of CFRP materials according to the coating thickness of diamond-coated drills. Experiments on tool wear, surface roughness, and burr formation were conducted. The bore exit quality of a 12 mμ -coated drill was better than that of a 6 mμ -coated drill. The superior effects of the 12 mμ -coated drill and the good surface quality of CFRP were also demonstrated.

The Study on Knock Characteristics of Heavy Duty LPG Engine (대형 LPG 엔진의 노크 특성에 관한 연구)

  • 황승환;이정원;민경덕
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.5
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    • pp.107-113
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    • 2002
  • LPG has been well known as a clean alternative fuel for vehicles. Recently, several LPG engines for heavy duty vehicles have been developed, which can replace some diesel engines that are one of the main sources for air pollution in the urban area. Because cylinder bore of heavy duty LPG engine is larger than that of gasoline, the study of knock characteristics of LPG engine are needed. In this study, the knock characteristics were investigated with various engine speed, air excess ratios and LPG fuel compositions. Experimental results indicated that the Knock occurrence probability decreases with increasing engine speed and propane fraction of fuel. The Knock occurrence probability is highest at excess air ratio of 1 and decreases as the mixture strength became leaner.

A Link Analysis and Selection of a Receive Antenna Angle in Telemetry Systems (텔레미터리 시스템에서의 링크 해석 및 수신 안테나 각 선정)

  • Dhong Woon Jang
    • Journal of the Korea Institute of Military Science and Technology
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    • v.5 no.1
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    • pp.65-74
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    • 2002
  • A three dimension(3D) link analysis is peformed considering multipath effects caused by a reflected signal and the difference angle between the antenna bore-sight and Line-Of-Sight(LOS). In addition, a direction of a receive antenna is determined for a receiver to get maximum signal strength in a telemetry situation. For a fixed receive antenna, the angle is determined to maximize the average Carrier to Noise Ratio(CNR) over the interested part of a trajectory. For a tracking antenna, the angle at every position is selected to give maximum CNR or to direct the boresight to the flying projectile.

The Characterization of Surface Roughness of the Drilled Shaft into Rock (암반에 근입된 현장타설말뚝의 벽면거칠기 특성)

  • Cho, Chun-Hwan;Lee, Myung-Hwan;Yoo, Han-Kyu;Kwon, Hyung-Gu;Park, Eon-Sang
    • Journal of the Korean GEO-environmental Society
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    • v.4 no.2
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    • pp.5-13
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    • 2003
  • The domestic design method for the shaft resistance of drilled shafts into a bedrock is based on the empirical method, where the uniaxial compressive strength of rock specimen is utilized for calculation of the shaft resistance. This method has uncertainties in prediction of capacity of drilled shafts and result in uneconomic engineering design. Recently a new improved design method was suggested, which reflects important factors that affect the strength of pile sockets. Socket roughness is one of the significant factors influencing the shaft resistance of drilled shaft socketed into rock. In this paper roughness information for the shaft resistance design of socket pile was suggested on the basis of statistical analysis of data measured from wall surface in the bore holes of drilled shafts.

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Weight Reduction of an Urban Railway Axle Based on EN Standard (EN 규격에 기반한 도시철도차량 차축의 경량화)

  • Han, Soon-Woo;Son, Seung-Wan;Jung, Hyun-Seung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.5
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    • pp.579-590
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    • 2012
  • Weight reduction of a railway axle, which is one of heaviest parts in an urban railway vehicle, is discussed in this paper. A wheelset of a railway vehicle is very important with regard to railway safety, and its structural strength should always be considered when attempting to reduce the railway axle weight. In this work, the weight of the axles of a trailer bogie and a motor bogie of the Korean EMU was reduced by replacing solid axles with hollow axles. On the basis of the EN standard for railway axle design, the strength of existing solid axles was analyzed and the required bore size of a hollow axle was determined. It is shown that the weight of the concurrent axle of the Korean EMU can be reduced by up to 20% with a very small decrease in the structural strength. Finite element analyses were also carried out to verify the design result for lightweight hollow axles.

Characterizing Compressive Strength Development in Cement Mortar Utilizing Red Mud Neutralized with Sulfuric Acid (황산 중화 레드머드를 사용한 시멘트 모르타르의 압축강도 발현특성)

  • Kang, Suk-Pyo;Hong, Seong-Uk;Kim, Sang-Jin;Park, Kyu-Eun
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.3
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    • pp.231-240
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    • 2023
  • In this research, our goal was to explore the potential use of cement mortar augmented with liquid red mud. To facilitate this, we neutralized liquid red mud(LR) - exhibiting a pH of 10-12 - using sulfuric acid to yield sulfuric acid neutralized red mud(SR). We then evaluated the flow, setting time, and compressive strength of the cement mortar combined with liquid red mud, while also performing a thorough examination of its chemical properties through X-ray diffraction(XRD) and scanning electron microscopy(SEM). The flow tests indicated a decrease in flow values for both MS-LR and MS-SR in comparison to the Plain. Analogously, the setting time for MS-LR and MS-SR was found to be abbreviated when juxtaposed with the Plain. With regards to compressive strength, MS-LR demonstrated a surge in strength at the 1-day mark, while MS-SR displayed a diminution at the 1-day and 3-day timepoints compared to the Plain. XRD analysis illustrated that after 28 days, the XRD patterns of Plain and MS-SR bore significant resemblance, though a new peak was detected in MS-LR. SEM imagery highlighted that the microstructures of Plain and MS-SR were alike, but MS-LR manifested a distinct microstructure, characterized by a finely fibrous formation. Based on these observations, we infer that the replacement of cement mortar with liquid red mud neutralized with sulfuric acid contributes to a noticeable enhancement in strength, thereby verifying its suitability for this application.

The development of a wear resistant hard-metal tappet in diesel engines

  • Shim, D.S.;Song, K.C.;Kim, K.W.;Cho, J.W.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.401-402
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    • 2002
  • Diesel engines have many sliding parts with solid body contact. For example, a piston-ring and a cylinder bore, a valve and a valve-seat, a cam and a valve tappet. These parts have a severe wear problem. during engine life times. During these times, the valve tappet has abnormal wear such as scuffing and pitting due to a high hertzian contact stress between the cam and the tappet. Excessive wear problems frequently occur to both the cam and the tappet. To solve these problems, we developed an advanced wear resistant tappet. The developed tappet consisted of a hard-metal wear part and a steel body. To increase a bonding strength, those two parts, were directly bonded to each other. Also to decrease a bonding temperature, we developed the composition of Ni-binder materials in the hard metal. To estimate the wear characteristics of the newly developed tappet, we performed wear tests and engine dynamo tests in order to compare them with a conventional Fe-base tappet. As a result, the newly developed tappet has better wear characteristics than those of the conventional tappet. In addition, we performed a 100,000km field-test, and the newly developed tappet showed much improved wear resistance.

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Stress Corrosion Cracking Behavior under Cavitation Erosion-Corrosion in Sea Water-Part (II) (해수환경중 캐비테이션 침식-부식 하에서의 응력부식균열 거동 (II))

  • 안석환;임우조
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.36 no.2
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    • pp.139-146
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    • 2000
  • Cavitation can occur in pipes when liquid is moving at high velocity, especially at pittings where the smooth bore of the pipe is interrupted. The effect is usually to produce pitting on the downstream side of the turbulence. However, stress corrosion cracking behavior under cavitation erosion-corrosion was neatly unknown. In this study, therefore, some were investigated of stress corrosion cracking behavior, others were stress corrosion cracking behavior under cavitation erosion-corrosion of water injection. And datas obtained as the results of experiment were compared between the two. Mainresult obtained are as follows: 1) Stress corrosion cracking growth rate of heat affected zone under cavitation erosion-corrosion becomes most rapid, and stress intensity factor $K_1$becomes most high. 2) Stress corrosion cracking growth mechanism by cavitation erosion-corrosion is judgement on the strength of the film rupture model and the tunnel model. 3) The range of potential as passivation of heat affected zone is less noble than that of base metal, and that value is smaller. 4) Corrosion potential under cavitation erosion-corrosion in loaded stress is less noble than that of stress corrosion, and corrosion current density is higher.

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Assessment of Material Risk and Residual Life of CrMoV Turbine Rotor Considering High Temperature Material Degradation (고온 재질 열화도를 반영한 CrMoV 터빈로터의 재료 위험도 및 잔여수명 평가)

  • Ma, Young-Wha;Lee, Jin-Sang;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.21 no.4 s.76
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    • pp.33-41
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    • 2006
  • Material degradation should be considered to assess integrity and residual life of high temperature equipments. However, the property data reflecting degradation are not sufficient for practical use. In this study measuring properties for 1Cr-1Mo-0.25V forging steel generally used for turbine rotor was carried out. Degradation was simulated by isothermal ageing. heat treatment and variation of microstructure was observed. Mechanical properties such as tensile strength, impact energy, hardness and fracture toughness were measured. Assuming a semi-elliptical surface crack at the bore hole in a turbine rotor, material risk was estimated by using the aged material property data obtained in this study. Safety margin was decreased and life of the rotor was exhausted. This procedure can be used in assessing the residual life of a turbine rotor due to material degradation.