• 제목/요약/키워드: Bonded powders

검색결과 55건 처리시간 0.021초

사출성형용 Nylon 6계 Nd-Fe-Co-Zr-B 펠렛의 자기특성 (Magnetic Properties of Nylon 6 based Nd-Fe-Co-Zr-B Pellets for Injection Molding)

  • 최승덕;이우영;양충진
    • 한국자기학회지
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    • 제3권1호
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    • pp.34-40
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    • 1993
  • 급속냉각기술로 제조된 $Nd_{10.5}Fe_{79}Co_{2}Zr_{1.5}B_{7}$ 합금분말을 사용하여 사출성형용 자성 펠렛을 제조하였다. 입도분포가 다른 두 종류의 분말($38~75\;\mu\textrm{m}$$75~50\;\mu\textrm{m}$)을 사용하여 열가소성(Nylon 6) 펠렛을 제조한 후 자성분말의 임계분율(critical volume fraction) 을 결정하고 수지자석의 성형밀도에 따른 자기특성을 고찰하였다. Nylon 6 수지를 사용한 Nd-Fe-Co-Zr-B계 펠렛은 분말입도가 $38~75\;\mu\textrm{m}$인 경우 임계 부피분율은 70%로 나타났고, 그때의 성형밀도는 이론밀도 의 90%를 상회 했으나 $75~150\;\mu\textrm{m}$ 분말의 경우는 같은 분율에서 이론밀도의 87% 수준에 머물렀다. 최적의 자기특성은 분말에 윤활제로서 silicone oil만을 0.5wt.% 첨가한 경우이며 이때의 자기특성으로, $(BH)_{max}=5.2\;MGOe,\;B_{r}=5.1\;kG$ 그리고 $_{i}H_{c}=8.8\;kOe$의 높은 수준을 보였다. Nylon 6수지자석의 성형밀도를 예측할 수 있는 경험식으로서, ${\rho}(g/cm^{3})=1.1+K.V_{s}$을 얻었으며 K(5.3~5.6)는 자성분말 입도에 따른 기울기 상수이고 $V_{s}$는 분말의 부피분율이다.

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반응결합 강화 알루미나세라믹스의 제조에 관한 연구 (A Study on the Fabrication of Reinforced Reaction Bonded Alumina Ceramics)

  • 김일수;강민수;박정현
    • 한국세라믹학회지
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    • 제35권4호
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    • pp.311-318
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    • 1998
  • The reaction bonded alumina ceramics with reinforced particles which have low shrinkage were pro-duced by blending of SiC or TiC or ZrO2 powders to the mixture of Al metal and Al2O3 powder. The powd-ers were attrition milled isostantically pressed and preheated tio 110$0^{\circ}C$ with a heating rate of $1.5^{\circ}C$/min The specimens were then sintered at the temperature range 1500 to 1$600^{\circ}C$ for 5 hours with a heating rate of 5$^{\circ}C$/min. The specimens showed 5-9% weight gain and 2-9% dimensional expansion through the complete oxidation of Al after preheating up to 11--$^{\circ}C$ the overall dimensional change of the specimens after the reaction sintering at 1500-1$600^{\circ}C$ was 6-12% The maximum densities were 92% theoretical. The fine grain-ed(average grain size :0.4 ${\mu}{\textrm}{m}$) microstructure were observed in the specimen with ZrO2 and SiC. But the microstructure of specimen with TiC was relatively coarse.(average grain size : 2.1 ${\mu}{\textrm}{m}$) The mullite phase was formed by the reaction of Al2O3 and SiO2 in a specimen with SiC. In the TiC contained specimen TiC was oxidized into TiO2 and finally reacted with Al2O3 to form Al2TiO5 during sintering.

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제지 슬러지의 첨가가 요소수지 파티클보드의 포름알데히드 방산 및 물리적, 기계적 성질에 미치는 영향 (Effects of Paper Sludge Addition on Formaldehyde Emission, and Physical and Mechanical Properties of UF-Particleboard)

  • 김대준;이필우
    • Journal of the Korean Wood Science and Technology
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    • 제22권1호
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    • pp.44-53
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    • 1994
  • This research was carried out to investigate the effect of paper sludge addition on formaldehyde emission, and physical and mechanical properties of UF-particleboard. In order to investigate the effect of paper sludge addition to resin, particleboards were bonded with urea-formaldehyde resins containing 5, 10, 15% paper sludge powders of three types(A Type: -200 mesh, B Type: -100~+200 mesh. C Type: -50~+100 mesh), based on weight of resin solid. Also the effect of paper sludge addition to furnish was studied from particleboards fabricated with ratios of sludge to particle of 5:95, 10:90, 15:85 based on oven-dry weight. Tests were conducted on the manufactured particleboards to determine formaldehyde emission, bending properties, internal bond strength and thickness swelling. The obtained results were summarized as follows: The addition of paper sludge powder to resin yielded a higher pH of cured resin. Formaldehyde emission decreased with the increase of paper sludge powder addition to resin and paper sludge composition ratio to furnish. Particleboard bonded with urea-formaldehyde resin containing paper sludge powder and particleboard mixed with paper sludge have similar bending properties(MOR, MOE) and thickness swelling compared with control particleboard. Internal bond strength of particleboards treated with paper sludge were lower than that of control particleboard. The use of paper sludge as scavenger was achieved reduction of formaldehyde emission without depression of physical and mechanical properties of particleboard. Also the use of paper sludge was able to concluded that there is possibility of partial substitution of wood particle materials.

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A Novel Method to Fabricate Tough Cylindrical Ti2AlC/Graphite Layered Composite with Improved Deformation Capacity

  • Li, Aijun;Chen, Lin;Zhou, Yanchun
    • 한국세라믹학회지
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    • 제49권4호
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    • pp.369-374
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    • 2012
  • Based on the structure feature of a tree, a cylindrical $Ti_2AlC$/graphite layered composite has been fabricated through heat treating a graphite column and six close-matched thin wall $Ti_2AlC$ cylinders bonded with the $Ti_2AlC$ powders at $1300^{\circ}C$ and low oxygen partial pressure. SEM examination reveals that the bond interlayers between cylinders or that between cylinder and column are not fully dense without any crack formation. During the compressive test, the strain of the $Ti_2AlC$/graphite layered composite is about twice higher than that of the monolithic $Ti_2AlC$ ceramic, and the compressive strength of the layered composite is 348 MPa. The layered composite show the noncatastrophic fracture behaviors due to the debonding and shelling off of the layers, which are different from the monolithic $Ti_2AlC$ ceramic. The mechanism of the improved deformation capacity and noncatastrophic failure modes are attributed to the presence of the central soft graphite column and cracks deflection by the bond interlayers.

Effect of the Si-C Powder Prepared by Mechanical Alloying on the Densification of Silicon Carbide Powder

  • Yoon, Bola;Lee, Sea-Hoon;Lee, Heesoo;Hwang, Geumchan;Kim, Byungsook
    • 한국세라믹학회지
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    • 제53권1호
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    • pp.99-104
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    • 2016
  • High purity Si-C (99.999%) powder prepared by mechanical alloying was added to a commercial SiC powder as a sintering additive. Reaction bonded silicon carbide balls and jars with high purity (99.98%) were used for the mechanical alloying. As a result, the purity of the sintered Si-C was higher than 99.99%. When sintered at $2200^{\circ}C$ under 50 MPa pressure for 1 h, SiC containing 10 wt% of high purity Si-C showed a relative density of 95.3%, similar to the relative density of commercial SiC (95%). However, the relative density of SiC decreased to 90.6% without the additive when the applied pressure decreased to 40 MPa. In contrast, the relative density was nearly unaffected by the decrease of the pressure when using the Si-C additive. Therefore, the addition of Si-C powder promoted the densification of SiC above $2000^{\circ}C$ under 40 MPa pressure.

Fabrication of Mullite-Bonded Porous SiC Using Ti3AlC2 MAX Phase

  • Septiadi, Arifin;Yoon, Dang-Hyok
    • 한국세라믹학회지
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    • 제56권2호
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    • pp.191-196
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    • 2019
  • This study assessed the feasibility of a Ti3AlC2 MAX phase as an Al-source for the formation of a mullite bond in the fabrication of porous SiC tubes with high strength. The as-received Ti3AlC2 was partially oxidized at 1200℃ for 30 min before using to minimize the abrupt volume expansion caused by oxidation during sintering. Thermal treatment at 1100-1400℃ for 3 h in air led to the formation of Al2O3 by the decomposition of Ti3AlC2, which reacted further with oxidation-derived SiO2 on the SiC surface to form a mullite phase. The fabricated porous SiC tubes with a relative density of 48 - 62 % exhibited mechanical strengths of 80 - 200 MPa, which were much higher than those with the Al2O3 filler material. The high mechanical strength of the Ti3AlC2-added porous SiC was explained by the rigid mullite neck formation along with the retained Ti3AlC2 with good mechanical properties.

Carbonate 침전법을 이용한 α-알루미나의 나노파티클 코팅 (Nano Particle Coatings on α-alumina Powders by a Carbonate Precipitation)

  • 임종민;김상우
    • 한국분말재료학회지
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    • 제14권2호
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    • pp.145-149
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    • 2007
  • Nanocrystalline transient aluminas (${\gamma}$-alumina) were coated on core particles (${\gamma}$-alumina) by a carbonate precipitation and thermal-assisted combustion, which is environmentally friend. The ammonium aluminum carbonate hydroxide (AACH) as a precursor for coating of transient aluminas was produced from precipitation reaction of ammonium aluminum sulfate and ammonium hydrogen carbonate. The crystalline size and morphology of the synthetic, AACH, were greatly dependent on pH and temperature. AACH with a size of 5 nm was coated on the core alumina particle at pH 9. whereas rod shape and large agglomerates were coated at pH 8 and 11, respectively. The AACH was tightly bonded coated on the core particle due to formation of surface complexes by the adsorption of carbonates, hydroxyl and ammonia groups on the surface of the core alumina powder. The synthetic precursor successfully converted to amorphous- and ${\gamma}$-alumina phase at low temperature through decomposition of surface complexes and thermal-assisted phase transformation.

Study of the Enhancement of Magnetic Properties of NdFeB Materials Fabricated by Modified HDDR Process

  • Fu, Meng;Lian, Fa-zeng;Wang, jie-Ji;Pei, Wen-Ii;Chen, Yu-lan;Yang, Hong-cai
    • Journal of Magnetics
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    • 제9권4호
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    • pp.109-112
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    • 2004
  • The HDDR (Hydrogenation-Disproportionation-Desorption-Recombination) process is a special method to produce anisotropic NdFeB powders for bonded magnet. The effect of the modified HDDR process on magnetic properties of $Nd_2Fe_{14}B$-based magnet with several composition $Nd_{11.2}Fe_{66.5-x}Co_{15.4}B_{6,8}Zr{0.1}Ga_x(x=0{\sim}1.0)$ and that of microelement Ga, disproportional temperature and annealing temperature on $_jH_c$, grain size were investigated in order to produce anisotropic powder with high magnetic properties. It was found that modified HDDR process is very effective to enhance magnetic properties and to fine grain size. The addition of Ga could change disproportionation character remarkably of the alloy and could improve magnetic properties of magnet powder. Increasing annealing temperature induces significant grain growth. And grain size produced by modified HDDR process is significantly smaller than those produced by conventional HDDR process.

합금조성에 따른 Nd-Fe-Co-B 및 Nd-Fe-Co-Zr-B계 본드자석의 자기특성 (Compositional Effect on the Magnetic Properties of Nd-Fe-Co-B and Nd-Fe-Co-Zr-B Bonded Magent)

  • 최승덕;이우영;양충진
    • 한국자기학회지
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    • 제1권2호
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    • pp.60-68
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    • 1991
  • 급속냉각기술로 제조된 $Nd_{14}Fe_{76}Co_{4}B_{6}$$Nd_{10.5}Fe_{79}Co_{2}Zr_{15}B_{7}$ 자성분말을 사용하여 성형체와 본드자석을 제조하였다. 자기특성, 최적충진률 등의 분말입도 및 형상비에 따른 거동은 합금조성에 따라 달리 나타난다. Co/Fe 비가 작은 저밀도의 $Nd_{10.5}Fe_{79}Co_{2}Zr_{1.5}B_{7}$ 합금이 같은 성형압력에서 성형체의 성형밀도 및 최적충진률이 높아 자기특성이 우수하였으나 반면에 분말입도에 따라 자기특성이 변화하였다. 성형밀도(p)와 성형압력(P) 사이 에는 ${\phi}(g/cm^{2})=5.2~5.6{\times}P^{0.045~0.065}(ton/cm^{2})$의 관계식이 성립된다. 높은 Nd/Fe 비를 갖는 급속냉각된 $Nd_{14}Fe_{76}Co_{4}B_{6}$ 합금의 초미세립(50~60 nm)으로써 높은 보자력($iH_{c}=14~15kOe$)을 보유하나, Nd/Fe비가 낮은 $Nd_{10.5}Fe_{79}Co_{2}Zr_{1.5}B_{7}$ 합금은 결정립이 조대하고(150~400 nm)Nd-rich한 입경계상의 발달이 부진하여 자벽고착기구가 주 보자력 기구 로 판명된 두 합금에서 고착지점으로서의 역할이 불충분하여 보자력이 낮은 것으로 판명되었다.

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SHS법에 의한 $\textrm{ZrB}_2$ 합성과 반응소결된 $\textrm{ZrB}_2$-ZrC계 복합체의 제조 (Fabrication of $\textrm{ZrB}_2$ by SHS Process and Reaction-bonded $\textrm{ZrB}_2$-ZrC Composite)

  • 이윤복;김정섭;김상배;박홍채;오기동
    • 한국재료학회지
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    • 제9권1호
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    • pp.8-13
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    • 1999
  • $ZrB _2$ was prepared from a mixture of $ZrO_2$, $B_2$$O_3$and Mg by SHS method. The combustion products were successfully obtained from a mixture of $Zro_2$:$B_2$$O_3$:Mg=1:2.0:8.5(molar ratio). MgO, by-product, was removed to 92.7% by leaching with 1M HCl solution at 9$0^{\circ}C$, for 10 hours. After leaching, the mean particle size of the resultant $ZrB_2$powders was 23.6$\mu\textrm{m}$. $ZrB_2$-ZrC composite was suitably obtained from a mixture of C/Zr=1.2 molar ratio by arc-melting method. The density of arc-melted specimen increased by adding excess zirconium content(x). The bulk density was 6.17g/㎤ for x=0, and 6.37g/㎤ x=4. Vickers hardness of arc-melted specimen was /$1290kg\textrm{mm}^2$ for x=0, and fracture toughness increased to 4.2MPa.m\ulcornerforx=4 compared to 3.4MPa.m\ulcornerfor x=0.

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