• Title/Summary/Keyword: Bonded Interface

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Prediction of Propagation Path for the Interface Crack in Bonded Dissimilar Materials (이종접합재의 계면균열에 대한 진전경로의 예측)

  • 정남용;송춘호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.3
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    • pp.112-121
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    • 1996
  • Applications of bonded dissimilar materials such as metal/ceramics and resin/metal joints, are very increasing in various industry fields. It is required to find crack propagation direction and path applying to the fracture mechanics on the bonded joint of dissimilar meterials. In this paper, crack propagation direction and path were simulated numerically by using boundary element method. Crack propagation angle is able to easily determine based on the maximum stress concept. Fracture tests of Al/Epoxy dissimilar materials with an interface crack are carried out under various mixed mode conditions by using the specimens of bonded scarf joints. It is found that the experimental results are well coincide with the analysis results of boundary element method.

Evaluation of Static Strength Applying to Fracture Mechanics on Ceramic/Metal bonded Joint (세라믹/금속 접합재에 대한 정적강도의 파괴역학적 평가)

  • 김기성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.53-62
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    • 1996
  • Recently, ceramic / metal bonded joints have led to inccreasing use of structural materials such as automobile, heat engine in various industries. In this paper, a method to analyze an interface crack under both residual stresses and applied loading was proposed. and some results of boundary element method(BEM) analysis Were presented, Fracture thoughness tests of ceramic/metals bonded joints with an interface crack Were carried out, and the stress intensity factors of these joints Ware analyzed by BEM. Also crack propagtion direction was simulated numerically by using BEM. Crack propagation angle was able to easily determine based on the maximum stress concept. The prediction of fracture strength by the fracture thoughness of the ceramics/metals bonded joints was proposed.

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Analyses of Stress Singularities on Bonded Interfaces in the IC Package by Using Boundary Element method (경계요소법을 이용한 반도체 패키지의 응력특이성 해석)

  • Park, Cheol-Hee;Chung, Nam-Yong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.94-102
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    • 2007
  • Applications of bonded dissimilar materials such as large scale integration (LSI) packages, ceramics/metal and resin/metal bonded joints, are very increasing in various industry fields. It is very important to analyze the thermal stress and stress singularity at interface edge in LSI. In order to investigate stress singularities on the bonded interface edges and delamination of die pad and resin in the IC package. In this paper, stress singularity factors(${\Gamma}_i$) and stress intensity factors($K_i$) considering thermal stress in the IC package were analyzed by using the 2-dimensional elastic boundary element method(BEM).

The Effect of the Heat Treatment Conditions on the Strength and Microstructure in the Bonded Interface in Dissimilar Metal and Aluminum Alloy (AL합금과 이종금속의 접합계면에서의 미세조직과 접합강도에 미치는 열처리조건의 영향)

  • Kim, Ick-Soo;Choi, Byung-Young;Kang, Chang-Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.1
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    • pp.2-9
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    • 2003
  • The aluminum alloy which is light and has excellent thermal conductivity and iron base alloy that is remarkable heat-resistece and wear resistence properties were bonded together. The bond was created between a stationary and a rotating member by using the frictional heat generated between them while subjected to high normal forces on the interface of Al alloy and iron base alloy. The microstructure of the bonded interface of friction welding and the strength in the bonded interface formed under various bonding conditions were examined through TEM, SEM with EDX and triple bending test. In interface of bonding materials formed after various heat treatment, bonding strength was substantially different, resulting from formation of intermetallic compound or softening during annealing.

Measurement of Crack Length by Ultrasonic Attenuation Coefficients on Interfaces of Al/Epoxy Bonded Dissimilar Materials (Al/Epoxy 이종재 접합 계면의 초음파 감쇠계수에 의한 균열길이의 측정)

  • Park, Sung-Il;Chung, Nam-Yong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1109-1114
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    • 2003
  • The initial crack often occurs on the bonded interface and it is the general cause of the interface fracture. It is very significant to establish the measurement method of interfacial crack by applying the ultrasonic technology into the interface of bonded dissimilar materials. In this paper, the interfacial crack length was measured by ultrasonic attenuation coefficient in the Al/Epoxy bonded dissimilar materials of double-cantilever beam(DCB). The energy release rate, G, was obtained by the experimental and Ripling's equation measurement of compliance. The experimental results represent that the relation between interfacial crack length for the ultrasonic attenuation coefficient and energy release rate is increased proportionally. From the experimental results, a measurement method of the interfacial crack length by the ultrasonic attenuation coefficient was proposed and discussed.

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Fracture criterion of mixed mode in adhesively bonded joints of Al/Steel dissimilar materials (Al/Steel 이종재료의 접착이음에 대한 혼합모드의 파괴기준)

  • Jeong, Nam-Yong;Jang, Jin-Mo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1322-1331
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    • 1997
  • A method of strength evaluation applying fracture mechanics in the adhesively bonded joints of Al/Steel dissimilar materials was investigated in this paper. Various shapes of adhesively bonded Al/Steel scarf joints focussing on fracture criterion of mixed mode crack were prepared for the static tests. Also, stress intensity factors of the interface cracks in adhesively bonded joints of Al/Steel dissimilar materials were analyzed with 2-dimensional elastic program of boundary element method(BEM), and the experiment of fracture toughness were carried out under various mixed mode conditions. From the results, the fracture criterion and method of strength evaluation by the fracture toughness in adhesively bonded joints of Al/Steel dissimilar materials were proposed.

Analysis of Fracture Mechanics Parameter and Fracture Surface in Bonded Ceramic Joints (세라믹 접합부재에 대한 파괴역학인자 및 파면 해석)

  • 김기성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.156-163
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    • 1997
  • Recently, attempts have been made to be join ceramics to metals in order to make up for the brittleness of ceramics. The difference in the coefficients of linear expansion of the two materials joined at high temperature will cause residual stress, which has a strong influence on the strength of the bonded joints. In this paper, the residual stress distribution and stress intensity factors of the ceramic/metal bonded joints were analyzed by 2-dimensional elastic boundary element method. Fracture toughness tests of ceramic/metal bonded joints with an interface crack were carried out. So the advanced method of quantitative strength evaluation for ceramic/metal bonded joints is to be suggested. Fracture surface and crack propagation path were observed using scanning electron microscope.

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Non-tubular bonded joint under torsion: Theory and numerical validation

  • Pugno, Nicola;Surace, Giuseppe
    • Structural Engineering and Mechanics
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    • v.10 no.2
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    • pp.125-138
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    • 2000
  • The paper analyzes the problem of torsion in an adhesive non-tubular bonded single-lap joint. The joint considered consists of two thin rectangular section beams bonded together along a side surface. Assuming the materials involved to be governed by linear elastic laws, equilibrium and compatibility equations were used to arrive at an integro-differential relation whose solution makes it possible to determine torsional moment section by section in the bonded joint between the two beams. This is then used to determine the predominant stress and strain field at the beam-adhesive interface (stress field along the direction perpendicular to the interface plane, equivalent to the applied torsional moment and the corresponding strain field) and the joint's elastic strain (absolute and relative rotations of the bonded beam cross sections). All the relations presented were obtained in closed form. Results obtained theoretically are compared with those given by a three dimensional finite element numerical model. Theoretical and numerical analysis agree satisfactorily.

Determination of Steel-Concrete Interface Parameters : Bonded and Unbonded Slip Tests (강-콘크리트 계면의 계면상수 결정 : 부착 및 비부착 슬립실험)

  • Lee, Ta;Joo, Young-Tae;Lee, Yong-Hak
    • Journal of the Korea Concrete Institute
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    • v.21 no.6
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    • pp.773-780
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    • 2009
  • Experiments on steel-concrete interface are performed to investigate and determine the mechanical roles and properties of interface parameters. The intrinsic different nature of bonded and unbonded interfaces are addressed based on the experimental observations that were obtained from two types of tests considering bonded and unbonded interfaces. The unbonded tests are performed for the specimens that are in unbonded when the initially bonded specimens are tested first. Four cases of lateral confinements including pure slip, and low and medium levels of lateral pressure are taken into account to investigate the effects of lateral confinements on interface behavior. It is shown that the maximum shear strengths, the levels of residual strengths and the Mode II fracture energy release rates are linearly related to the confinement levels. Based on the experimental evidences obtained from this study, the values of interface parameters required in a steel-concrete interface constitutive model will be presented in the companion paper.

Friction Welding of MA754 ODS Alloy Produced by Mechanical Alloying (기계적 합금법으로 제조된 MA754 산화물 분산강화 합금의 마찰압접에 관한 연구)

  • 강지훈
    • Journal of Powder Materials
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    • v.1 no.2
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    • pp.198-207
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    • 1994
  • In order to find an optimal friction-welding condition for Ni-base ODS alloy (MA 754) produced by mechanical alloying, joint experiments were performed with various conditions of friction pressures (50~500 MPa), friction times (1~5 sec) and upset pressures (50~600 MPa). The optimal friction pressure and upset pressure must be above 400 MPa and 500 MPa, respectively, which are determined by tensile strengths and fracture features of as-welded joints. A maximum stress설h of 975 MPa could be obtained under these pressure conditions at friction time of 2 sec. Microstructural features of bonded interface by optical microscope and SEM revealed that the interface regions of all specimens are consisted with three distinct regions and defects such as voids, cracks and wavy interfaces exist in the joints produced under not-optimized conditions. EDS results showed that these defects include oxides composed with elements of Al, Y and Ti. The hardness on the bonded interface was higher than in the base metal region. Specimens fractured in bonded interface region had lower strength values compared to those fractured in base metal region. Surfaces of the former showed a typical intergranular fracture.

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