• 제목/요약/키워드: Bond Coating

검색결과 310건 처리시간 0.03초

아연-0.2%알루미늄합금 용융도금액 중에서 용사층의 내구성에 관한 연구 (A Study on Durability of Sprayed Coating Layer in the Molten Zn-0.2% Al Alloy Bath)

  • 강태영;임병문;최장현;김영식
    • Journal of Welding and Joining
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    • 제19권5호
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    • pp.512-519
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    • 2001
  • Sink roll has been used in molten Zn-0.2%Al alloy bath of continuous galvanizing line in sinking and stabilizing process of the steel strip in molten metal bath. In this process, although the scraper scraps off the sink roll surface, the dross compounds is builded up on the sink roll surface and the life time of the sink roll is shorten by the dross compounds. The present study was investigated the application of the spray coating layer on sink roll body for improving durability In molten Zn-0.2%Al alloy. Through the durability tests in molten Zn-0.2%Al alloy with various ceramic and cermet coating layer, the optimum bond and top coating material was obtained. As the results, the system of STS430F base metal, WC-l7Co bond and $ZrO_2-SiO_2$ top coating was clarified to be the best quality of durability in molten Zn-0.2%Al alloy.

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3.5% NaCl에서 Arc Thermal and Plasma Arc Spray 공법이 적용된 Al- Zn 코팅 강재의 내 식 성능 평가에 관한 연구 (Performance of Al-Zn Coating by Arc Thermal and Plasma arc Thermal Spray Processes in 3.5% NaCl Solution)

  • 잔낫;이한승
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 가을 학술논문 발표대회
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    • pp.17-18
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    • 2021
  • In the present study, Al-Zn coating was deposited by Arc thermal (AT) and plasma arc thermal (PAT) spray processes, and their corrosion characteristics were studied in 3.5% NaCl through electrochemical impedance spectroscopy (EIS), scanning electron microscope (SEM) and mechanical tests. The bond adhesion result showed that plasma arc sprayed coating had a higher value attributed to compact, dense, and less porous coating compared to arc thermal spray coating which contains defects/pores and uneven morphology as revealed by scanning electron microscope analysis. Electrochemical results revealed that the plasma arc sprayed coating had a high polarization resistance at early stage of immersion, suggesting its excellent corrosion protection performance.

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Evaluation of Degradation Characteristics of Thermal Barrier Coating on Gas Turbine Blades

  • Jung, Yongchan;Kim, Mintae;Lee, Juhyeung;Ahn, Jamin;Kim, Kihong
    • KEPCO Journal on Electric Power and Energy
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    • 제2권2호
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    • pp.273-278
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    • 2016
  • In order to evaluate the lifespan of high-temperature parts with thermal barrier coating in gas turbines used for power generation, this study was performed on an 80 MW-class gas turbine exceeding 24 k equivalent operating hours. Degradation characteristics were evaluated by analyzing the YSZ (Yttria Stabilized Zirconia) top coat, which serves as the thermal barrier coating layer, the NiCrAlY bond coat, and interface layers. Microstructural analysis of the top, middle, and bottom sections showed that Thermal Growth Oxide (TGO) growth, Cr precipitate growth within the bond coat layer, and formation of diffusion layer occur actively in high-temperature sections. These microstructural changes were consistent with damaged areas of the thermal barrier coating layer observed at the surface of the used blade. The distribution of Cr precipitates within the bond coat layer, in addition to the thickness of TGO, is regarded as a key indicator in the evaluation of degradation characteristics.

Interfacial ultrastructure of the AQ Bond Plus

  • Haruyama, Chikahiro;Amgai, Tetsuya;Sugiyama, Toshiko;Muto, Yoshitake;Takase, Yasuaki;Hirai, Yoshito
    • 대한치과보존학회:학술대회논문집
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    • 대한치과보존학회 2003년도 제120회 추계학술대회 제 5차 한ㆍ일 치과보존학회 공동학술대회
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    • pp.601-601
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    • 2003
  • AQ Bond Plus has the function of self-etching priming adhesive, which can be applied by single coating without second coating, being different from conventional AQ bonds. Moreover, because the absorption range of light became wider, the bond can comply with any visible light curing units. Thus, the bond can produce an unified form between the dentine layer with impregnated resin of good quality and the thin and hard film characteristically. In this study, we investigated the junctional conditions of AQ Bond Plus, using a scanning electron microscope (SEM).(omitted)

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단결정형 세라믹 브라켓의 재접착 시 tribochemical silica coating이 전단접착강도에 미치는 영향 (Effect of tribochemical silica coating on the shear bond strength of rebonded monocrystalline ceramic brackets)

  • 전영미;손우성;강상욱
    • 대한치과교정학회지
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    • 제40권3호
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    • pp.184-194
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    • 2010
  • 본 연구는 탈락된 세라믹 브라켓을 tribochemical silica coating하고 nano-filled flowable composite resin (Transbond Supreme LV, 3M Unitek, Monrovia, Calif, USA)을 이용하여 재접착하였을 때 교정치료에 충분한 접착강도를 얻을 수 있는지 평가하기 위해 시행하였다. 총 60개의 소구치를 준비하여 다음의 4개 군으로 나누었다: Tribochemical silica coating (TC) + Transbond Supreme LV (LV), TC + Transbond XT (XT), Sandblast treatment(SA) + LV, SA + XT. 재처리된 세라믹 브라켓은 각각의 접착제를 이용하여 치아에 부착하였다. 시편들을 상온의 생리식염수에 1주일간 보관한 뒤 열순환을 시켰다. 만능시험기로 전단접착강도를 측정한 뒤 파절양상을 평가하였다. TC군은 임상적으로 충분한 강도를 보였다(TCLV: 10.82 $\pm$ 1.82 MPa, TCXT: 11.50 $\pm$ 1.72 MPa). 하지만 SA군은TC군에 비하여 유의하게 낮은 전단접착강도를 보였다(SALV: 1.23 $\pm$ 1.16 MPa, SAXT: 1.76 $\pm$ 1.39 MPa, p < 0.05). LV군과 XT군의 전단접착강도는 유의한 차이가 없었다. TCLV, TCXT군 모두 시편의 77%가 접착제에서의 파절을 보였고, 각 군당 1개씩의 시편에서 법랑질 파절이 관찰되었다. SA군은 모든 파절이 브라켓과 접착제 계면에서 발생하였다. LV군과 XT군의 탈락양상에는 유의한 차이가 없었다. 이상의 연구 결과에서 보면 nano-filled flowable composite resin과 tribochemical silica coating 처리를 이용하여 세라믹 브라켓을 재접착하면 충분한 전단접착강도를 얻을 수 있다. 단 법랑질 파절의 가능성이 있으므로 탈접착 시 적절한 기구와 기술을 이용해 주의깊게 브라켓을 제거해야 한다.

Shear bond strength of a new self-adhering flowable composite resin for lithium disilicate-reinforced CAD/CAM ceramic material

  • Erdemir, Ugur;Sancakli, Hande Sar;Sancakli, Erkan;Eren, Meltem Mert;Ozel, Sevda;Yucel, Taner;Yildiz, Esra
    • The Journal of Advanced Prosthodontics
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    • 제6권6호
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    • pp.434-443
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    • 2014
  • PURPOSE. The purpose of this study was to evaluate and compare the effects of different surface pretreatment techniques on the surface roughness and shear bond strength of a new self-adhering flowable composite resin for use with lithium disilicate-reinforced CAD/CAM ceramic material. MATERIALS AND METHODS. A total of one hundred thirty lithium disilicate CAD/CAM ceramic plates with dimensions of $6mm{\times}4mm$ and 3 mm thick were prepared. Specimens were then assigned into five groups (n=26) as follows: untreated control, coating with $30{\mu}m$ silica oxide particles ($Cojet^{TM}$ Sand), 9.6% hydrofluoric acid etching, Er:YAG laser irradiation, and grinding with a high-speed fine diamond bur. A self-adhering flowable composite resin (Vertise Flow) was applied onto the pre-treated ceramic plates using the Ultradent shear bond Teflon mold system. Surface roughness was measured by atomic force microscopy. Shear bond strength test were performed using a universal testing machine at a crosshead speed of 1 mm/min. Surface roughness data were analyzed by one-way ANOVA and the Tukey HSD tests. Shear bond strength test values were analyzed by Kruskal-Wallis and Mann-Whitney U tests at ${\alpha}=.05$. RESULTS. Hydrofluoric acid etching and grinding with high-speed fine diamond bur produced significantly higher surface roughness than the other pretreatment groups (P<.05). Hydrofluoric acid etching and silica coating yielded the highest shear bond strength values (P<.001). CONCLUSION. Self-adhering flowable composite resin used as repair composite resin exhibited very low bond strength irrespective of the surface pretreatments used.

유압실린더 세라믹코팅 기공률 최소화 방안 (Minimization of Porosity in Ceramic Coating on a Hydraulic Cylinder)

  • 정영호;문승재;유호선
    • 플랜트 저널
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    • 제6권4호
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    • pp.63-71
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    • 2010
  • The best way to prevent the corrosion of piston rod is a selection of quality of the material and method of construction which minimize the porosity. The high velocity oxy fuel(HVOF) method, which generates lower porosity than existing plasma spray, was applied to ceramic laminated bond layer. Porosity percentage fell to bellow 2%, lower than that of plasma spray at 7%. Coating material of ceramic-coated main layer was selected as the $Cr_2O_3$ affiliation material, which is more dense than $Al_2O_3$ affiliation. To fill up the pores formed after the coating process, we sealed the bond layer and main layer. Sealing process was performed twice, once after the coating and once after the grinding. Upon the anti-corrosion test on the sealed sample and on the non-sealed sample, it is confirmed that the sealed sample was not corroded for 1,000 hours while the non-sealed sample was corroded within 48 hours.

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도장재의 양생재령과 도장두께가 PCS 도장철근과 시멘트 콘크리트와의 부착강도에 미치는 영향 (The Effects of Curing Age and Thickness of Coating Material on the Bond Strength of PCS-Coated Rebar to Cement Concrete)

  • 조영국
    • 한국건축시공학회지
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    • 제17권4호
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    • pp.331-339
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    • 2017
  • 본 연구는 시멘트 종류, 폴리머 종류, 폴리머 시멘트비, 도장두께를 변화시켜 만든 PCS 도장철근의 시멘트 콘크리트에 대한 부착강도 시험을 실시하여 PCS 도장철근의 부착강도에 영향을 미치는 양생재령과 도장두께에 대하여 평가하고자 하였다. 또한 부착강도 시험결과로 얻어진 최적배합으로 만든 PCS 도장철근을 사용하여 철근콘크리트 보를 제작하여 휨 응력 시험을 실시하여 간접적으로 부착성을 평가하였다. 시험결과, PCS 도장철근의 부착강도는 양생재령 7일과 도장두께 $100{\mu}m$에서 최대치를 나타냈는데, 이는 보통 철근의 1.52배 및 에폭시 도장철근의 1.58배였다. 또한 PCS 도장철근을 사용한 철근콘크리트 보의 최대 파괴하중은 보통철근의 최대 파괴하중의 81.1%~102.3% 범위였으며, 에폭시 도장철근의 최대 파괴하중의 98.4%~124.1% 범위로 나타났다. 본 연구결과, 도장두께 $100{\mu}m$, 폴리머 종류 EVA, 폴리머 시멘트비 80%, 양생재령 7일 조건으로 만든 PCS 도장철근은 실제 건설현장의 철근콘크리트 구조물의 도장철근으로 활용할 수 있는 가능성을 확인하였다.

해수에서 철근콘크리트의 철근 방식에 대한 도료의 효과 (Effects of Different Paints on Steel Rods Anticorrosion of Reinforced Concrete in Salt Water)

  • 이신호;고재군
    • 한국농공학회지
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    • 제25권2호
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    • pp.67-75
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    • 1983
  • The objectives of this paper were to measure the bond strengths of reinforced concrete in which the steel rods were coated with five different kinds of anticorrosion paints, and to compare their prevention effects in salt water. The paints used in the study were epoxy resin I . II . III, Z.R. P., and silicone resin, which were applied at rates recommended by the manufacturers. The bond strengths were measured on the 7-, 14-, and 28-th days after molding. Corrosion conditions of coated steel plate under fresh water, seawater, 10 % salt water, and 20% salt water, were inspected every month during four months test peoriods, respectively. The results obtained from tests are summarized as follows: 1. Paint-coating may reduce the bond strengths of reinforced concrete. Silicone resin paint showed some 20% reduction in the strength compared to those without the paint. However, the other paints seemed not to significantly affect the strength. 2. Picture analyses showed that epoxy resin I and II significantly prevented corrosion steel plates in seawater. Epoxy resin I and silicone resin coating did not do a good job in corrosion prevention. Z.R. P. paint was found to be moderate as preventive coating paint. 3. Varying soluble salt contents had little effects on the corrosion prevention of tested paints. 4. Epoxy resin I and II were found to be appropriate as a coating material to prevent the corrosion of steel rods in seawater. Z.R.P. may also be used for the purpose.

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멤브레인형 LNG 운반선용 고강도 워시프라이머 개발 (Development of Newly Formulated High-strength Wash Primer for Membrane LNG Carrier)

  • 송은하;이성균;정몽규;백광기
    • 대한조선학회 특별논문집
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    • 대한조선학회 2007년도 특별논문집
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    • pp.48-56
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    • 2007
  • Wash primer was applied to cargo tank of Membrane-LNG Carrier (M-LNGC) for corrosion resistance and high bond-strength with the mastic. However, a lack of bond-strength verification at high thickness wash primer coating resulted in strict coating thickness control. Therefore wash primer was controlled below DFT(Dry Film Thickness) $30{\mu}m$. In order to develop the wash primer satisfying GTT (GAZ TRANSPORTAION TECHNIGAZ) standard even at high thickness, we evaluated coating properties such as wash primer/mastic bond-strength, corrosion resistance, as well as workability for the newly formulated wash primer materials. The newly formulated wash primer had high bonding-strength to mastic even at high thickness and had proper corrosion resistance and workability suitable to yard condition.

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