• Title/Summary/Keyword: Bolt clamping force

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Time Dependent Reduction of Clamping Forces of High Strength Bolt F13T (시간에 따른 F13T 고장력 볼트의 체결력 감소)

  • Jo, Jae Byung;Seong, Taek-Ryong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.4A
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    • pp.291-297
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    • 2009
  • Relaxation of high strength bolts was investigated. Block type and splice type specimens were fabricated with different types of bolts and different clamping lengths. Bolts were tightened to the specified torque. Clamping forces were measured through strain gauges installed on the shafts of bolts, while specimens were kept in a constant temperature and humidity. In all cases, ratio of clamping force reduction is less than 10%. Test results of different types of specimens and bolts and different clamping lengths were compared each other by using a simple model, which is suggested in this study for the estimation of bolt relaxation. The suggested model shows reasonably good agreements with test results for all cases. No difference is found between F13T and F10T bolts, but Dacro coated bolts shows higher relaxation than black bolts by approx. 30%. And also the comparison of test results shows that ratios of bolt relaxation become larger as clamping lengths of bolt shorter and the number of faying surfaces greater.

Estimation of Long Term Clamping Force of High Strength Bolts By Coating Thickness Parameters of Slip Faying Surfaces (미끄럼 표면 도막두께변수에 따른 고력볼트 장기축력 예측)

  • Nah, Hwan-Seon;Lee, Hyeon-Ju;Ryoo, Jae-Yong;Choi, Sung-Mo
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.3 no.1
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    • pp.8-15
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    • 2012
  • The initial clamping forces of high strength bolts depending on different faying surface conditions drop within 1,000 hours regardless of loading, any other external force or loosening of the nut. This study is focused on an expectation model for relaxation of high strength bolt, which is confined to creep on coated faying surfaces after initial clamping. The range of this experiment is limited to estimate the relaxation of bolted joints coated by inorganic zinc primer. The candidate bolts were dacro-coated tension control bolts. The parameters of coated thickness for the faying surface were 96, 168,and $226{\mu}m$ respectively. From experiments, it exhibited that the logarithmic function for creep strain was derived due to the parameter of coating thickness. By using the creep strain, subsequently the quantitative model for estimating long term relaxation of high strength bolt can be taken with the elapsed time. The experimental results showed that the relaxation after the initial clamping of high strength bolt rose to a much higher range from 10% to 18% due to creep of the coating as the coating thickness was increased. This study showed that the clamping force reflecting relaxation after the elapse of constant time can be calculated from the initial clamping force of high strength bolt.

Comparative Analysis of Bolt Torque Calculation Methods for Space Applications (우주산업용 볼트토크 계산법에 대한 비교 및 실험적 검증)

  • Seo, Ji-Hwan;Kim, Sun-Won;Kim, Chang-Ho;Jun, Hyuoung-Yoll;Jeong, Gyu;Lim, Jae Hyuk
    • Journal of Aerospace System Engineering
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    • v.11 no.6
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    • pp.68-75
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    • 2017
  • In this study, the bolt torque calculation method for space industry was compared and verified experimentally. Currently, NASA, European Aerospace Agency, and US National Defense Standards are proposing standards for bolt torque estimation. However, these standards vary slightly and require a high level of comprehension. To address these challenges, we selected typical equations among the widely-used bolt torque calculation methodologies, and the predicted values were verified via clamping force test. In addition, we examined the changes in clamping force associated with handling and refastening.

Evaluation on Clamping force of High Strength Bolts By Temperature Parameter (온도변수에 따른 고력볼트 체결력 평가)

  • Nah, Hwan Seon;Lee, Hyeon Ju;Kim, Kang Seok;Kim, Jin Ho;Kim, Woo Bum
    • Journal of Korean Society of Steel Construction
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    • v.20 no.3
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    • pp.399-407
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    • 2008
  • The clamping of torque shear bolt is based on KS B 2819. It was misunderstood that the tension force of the TS bolt was induced generally at the break of pin-tail specified. However, the clamping forces on slip critical connections do not often meet the intended tension, as it considerably varies due to torque coefficient dependent on temperature variables despite the break of the pin tail. In this study, the tension of torque shear bolts were compared with two types of high-strength hexagon bolts by temperature parameters from ${-10^{\circ}C}$ to ${50^{\circ}C}$. Torque shear bolts showed that the average clamping force increased to 20kN as the temperature increased. In case of galvanized high-strength hexagon bolts, the average clamping forces at $0^{\circ}C$, $20^{\circ}C$, $50^{\circ}C$ were recorded over standard bolt tension, 178kN, and the worst standard deviation was 50kN. In case of high-strength hexagon bolts, ave rage clamping forces increased as the temperature went up, and the worst standard deviation was 33kN lower than that of galvanized high-strength hexagon bolts. As for the turn-of-the-nut method, at nut rotation of ${90^{\circ}}$, two types of high-strength hexagon bolts did not met the intended design bolt in tension, 162kN.it is neccessary to re-evaluate the range of turn of nut, ${120^{\circ}{\pm}30^{\circ}}$.

Experimental Study on the Torque Coefficient and Clamping Force of High Strength Bolts Subjected to Environmental Parameters (고력볼트 시공환경에 따른 토크계수와 체결축력에 관한 실험적 연구)

  • Lee, Hyeon Ju;Nah, Hwan Seon;Kim, Kang Seok;Kim, Jin Ho;Kim, Jin Man
    • Journal of Korean Society of Steel Construction
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    • v.20 no.1
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    • pp.43-53
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    • 2008
  • Because the torque control method, which is also caled the clamping method in domestic construction sites, is affected by a variation of the torque coefficient, quality control of the torque coefficient is essential. This study was focused to evaluate the effects of several environmental factors and errors when installing bolts while tightening high-strength bolts. Conditioning environmental parameters include wet, rusty and exposure-to-air-only conditions. In addition, because of errors in workability such as instalation of two washers, upset washers are selected. During the tests, torque, torque coefficient, tension and angle of nut rotation were obtained using a bolt testing machine. Test specimens of four types of bolts (High-Strength Hexagon bolt on KS B 1010, Torque Shear Bolt on KS B 2819, High-Strength Hexagon bolt coated with zinc, and ASTM 490 bolt) were recomended. Based on test results, the tightening characteristics subjected to environmental parameters were investigated and compared with the results in normal condition.

Simplified Finite Element Model of an Anchor Bolt Inserted Through Concretes Considering Clamping Forces (체결력을 고려한 콘크리트 삽입 앵커볼트의 간편 유한요소 모델)

  • Noh, Myung Hyun;Lee, Sang Youl;Park, Kyu Sik
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.4
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    • pp.293-300
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    • 2013
  • In this study we proposed a simplified finite element model of anchor bolt system inserted through concrete structures considering clamping forces. The three different finite element types using LS-DYNA are applied for numerical efficiency of the anchor bolt modeling. Combined beam and solid elements are used to reflect the tension state at internal part of anchor bolt due to torques. The clamping forces due to torques are considered by introducing a compression for a nut plane modeled by beam elements. The numerical examples show good agreement with different element types. Parametric studies are focused on the various effects of different element types on the induced axial and shear forces of anchor bolts considering clamping forces.

Evaluation on Clamping Force of High Strength Bolts By Coating Parameters of Faying Surfaces (고력볼트 접합부표면의 방식도장변수에 따른 체결력 평가)

  • Nah, Hwan Seon;Lee, Hyeon Ju
    • Corrosion Science and Technology
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    • v.11 no.2
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    • pp.48-55
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    • 2012
  • Clamping force of a high strength bolt is reduced by a certain period of time after the initial set-up. In case of special treatments on faying surfaces such as protective coating, clamping force is relaxed more severely. Tests for slip critical joints subject to various faying surface parameters were conducted. Five different surface treatments were tested including mill scale surface, blast surface, rust surface and coated surfaces. Each specimen was composed of F10T M20 of high strength bolts and steel plates. Based on the result of slip coefficient test, blast treatment surface showed 0.59, rust treatment surface showed 0.54 and inorganic zinc treatment surface exhibited 0.44. Clean mill treatment surface and red lead paint treatment surface were 0.23, 0.21 respectively. It is identified that the slip coefficient in Korean structural design guide should be determined for various surface conditions. Subsequently from long term relaxation test of ASTM A 490 high strength bolts, relaxation of no-coated surfaces such as blast, clean mill, rust treatment, the loss of initial clamping load was 10.5%, 13.6% and 7.9% for 1,000 hours, while the loss of initial clamping force was reached as 15.0%, 18.7% more than the required redundancy 10% in case of inorganic zinc and red lead painted treatment. It is required that the limit of relaxation on coated faying surface should be established separately for various surfaces.

Experiments on Slip Coefficients of High-Strength Bolt Connection with Weathering Steel (II) (내후성강재 고장력볼트 이음부 미끄럼계수 평가 실험 (II))

  • Park, Yong Myung;Seong, Taek Ryong
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.177-185
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    • 2000
  • An experimental research to evaluate the slip coefficients of high-strength friction-type bolt connection of weathering steel plate has been performed in this paper. The test specimens with mill scale or shot blast had been exposed in open air during 3 and 6 months and cleaning of rust surface by hand brushing, power tool brushing and no cleaning was considered. The relaxation of bolt clamping force had also been measured during 600 hours. It was found that slip coefficients increased to the value over 0.6 with exposure except mill scale surface by power tool brushing. The relaxation of bolt tension force in exposed specimens also increased and maximum value reached to about 10%.

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Development of the Method for Inspecting the Clamping Force of Torque Shear Bolts Using the Electricity energy of Electric torque wrench (전동렌치 전기에너지를 이용한 토크쉬어볼트의 체결축력 검사기법 개발)

  • Lee, Hyeon-Ju;Nah, Hwan-Seon;Kim, Kang-Sik;Kim, Kang-Seok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.6
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    • pp.162-170
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    • 2010
  • The torque-coefficient of torque-shear type high-strength bolts is affected by the environmental factors, such as 'wet', 'rust', 'exposure to air' and workability during tightening high strength bolts. It is difficult to assume the direct tension induced into the bolt due to variation of torque-coefficient for torque-shear type high-strength bolts. Therefore, it is essential to measure tension loads of bolts and to verify the clamping force under construction. In this study, the manufacture of trial product was planned to identify the induced force into the bolts. The algorithm for a trial product was composed of the relation between electricity energy taken from torque shear wrench and tension force from hydraulic tension meter. The regression analysis equation to measure the direct tension was derived by statistical analysis using Minitab program. It is considered that the trial product is reliable tool to evaluate the tension force comparable to a commercial torque wrench.

Accurate Fastening of Blind Rivet Nuts: A Study (블라인드 리벳 너트 체결 적합성에 관한 연구)

  • Kim, C.;Gu, B.;Yi, S.;Choi, J.M.;Hong, S.
    • Transactions of Materials Processing
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    • v.29 no.6
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    • pp.331-337
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    • 2020
  • Blind rivet nuts (BRNs) are increasingly used in automotive industry because unlike conventional bolt fastening, BRN fastening requires access from one side only. Generally, fastening is conducted using automated units, but manual fastening may be resorted to in case of small quantities. Since the fastening direction is not exactly perpendicular to the sheet metal, the BRN axis is tilted with respect to the plate and may result in damage or incomplete fastening. As the tilt angle (clamping angle α) increases, undesired plate deformation occurs and the contact area of the plate with the BRN fastening area decreases, reducing the clamping effect. In this study, the reduction of the clamping effect with the α was investigated to ensure stable fastening force. M6 BRNs were used in the tests. The fastening force was measured as follows: the plate was cut in half through the center of the hole; the BRN was inserted into the hole and fastened; and the clamping angle a was measured (values, 0° ≤ α ≤ 9°). The force leading to the separation of the halves was measured using a universal testing machine (UTM). The maximum α range, in which the fastening force remains stable, was determined. Finite element (FE) analysis confirmed that the fastening force decreases approximately linearly with increasing α. Based on the experiment and FE analysis using various α, the fastening force was found to decrease with α. Further, the maximum tolerance for α that provides secure fastening without damage is suggested.