• 제목/요약/키워드: Bolt Fastening

검색결과 52건 처리시간 0.025초

체결력에 따른 볼트 결합부의 접촉응력분포계수 평가 (Estimation of Contact Stress Distribution Factor in Bolt Joint with variable Fastening torque)

  • 김종규
    • 한국생산제조학회지
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    • 제8권2호
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    • pp.73-79
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    • 1999
  • Most of mechanical structures are combined of substructures such as beams and/or plates. There are few systems with unibody structures but are many systems with united body structures. Generally the dynamic a nalysis of whole structures is performed under alternation load. In the structure design, the analysis of each bolted joint is more important than others for zero severity. This paper presents the analysis method of contact stress distribution factor in the bolted joint with variable fastening torque on joints in the structure. At first, a static vibration test was performed to find out a nominal stress of bolt jointed plates from the relationship between natural frequency and nominal stress. Then a contact stress was computed at contact point between bolt and plate in the structure. It is believed that the proposed method has promisiong implications for safer design with index of contact stress distribution factor and has merits for cost-down and saving time at the beginning of vehicle development.

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Load-transferring mechanism and evaluation theory of bolt with single and double nut fasteners

  • Qiyu Li;Dachang Zhang;Hao Xu;Yibi Li;Weiqun Chen;Kaixuan Zhang
    • Structural Engineering and Mechanics
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    • 제86권2호
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    • pp.261-276
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    • 2023
  • The use of the ordinary double nut (i.e., ODN) composed of a master nut (i.e., M-nut) and a slave nut (i.e., S-nut) is a highly efficient method to prevent bolts loosening. A novel double nut (i.e., FODN) composed of a master nut (i.e., M-nut) and flat slave nut (i.e., FS-nut) is proposed to save raw materials. The bolt fastening tests with single nut, ODN and FODN are performed to investigate the preload and counterbalance forces. Corresponding finite element analysis (FEA) models are established and validated by comparing the preload with the experimental results. The load-bearing capacity, the extrusion effect, and the contact stress of each engaged thread for ODN and FODN are observed by FEA. The experimental and simulated results revealed that the bolt fastening with double-nut has different load-transferring mechanisms from single-nut. Nevertheless, for double-nut/bolt assemblies, the FS-nut can provide load transfer that is like that of the S-nut, and the FODN is a reasonable and reliable fastening method. Furthermore, based on the theory of Yamamoto, a formula considering the extrusion effect is proposed to calculate the preload distribution of the double-nut, which is applicable to varying thicknesses of slave-nuts in double-nut/bolt assemblies.

워터제트 추진기 임펠러 체결용 볼트파손 원인 분석 연구 (The Causes of Bolt Breakage During the Tightening of Impellers in Water Jet Propulsion Systems)

  • 정상진;오신일;허장욱
    • 한국기계가공학회지
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    • 제18권10호
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    • pp.48-53
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    • 2019
  • A water jet propeller is a key component that generates propulsion during the start of a naval vessel. When failure or breakage occurs, the vessel cannot operate. Recently, a flow analysis and structural analysis were conducted to understand the cause of damage to a bolt on a water jet. In particular, the stress and strain acting on the fastening bolt (impeller shaft and tail shaft) were examined to determine the extent of misalignment between the impeller shaft and the tail shaft of the water jet propeller. The study determined that stress and strain were concentrated on the impeller shaft and the tail shaft bolt. The alignment of the propeller impeller shaft and the tail shaft increased significantly in response to the tail shaft bolt. Failure of the tail shaft bolt fastening can lead to misalignment between the impeller shaft and the tail shaft.

초소형 쎄레이션 볼트의 체결성능 분석 (Investigation of Fastening Performance of Subminiature Serrated Bolt)

  • 장명근;정진환;장연희;김희철;김종봉
    • 대한기계학회논문집A
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    • 제41권4호
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    • pp.257-262
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    • 2017
  • 최근 스마트 폰, 스마트 와치 등과 같은 전자기기의 크기가 작아지면서, 그에 사용되는 체결 볼트의 크기 또한 작아지고 있다. 초소형 나사는 제품을 체결하는 데 있어 충분한 체결 토크나 풀림 방지효과를 갖지 못한다. 그래서 초소형 나사의 체결력과 풀림방지 효과를 유지 및 강화하는 연구가 필요하다. 본 연구에서는 초소형 나사의 풀림방지 효과를 강화하기 위해 나사의 머리 밑 면에 쎄레이션 형상을 추가하여 그 효과를 분석하였다. 쎄레이션 볼트는 풀림과정에서 피체결체 윗면을 변형시켜 풀림 방지 턱을 생성해 풀림을 방지하는 역할을 한다. 쎄레이션 개수와 체결 깊이를 변수로 하여 그 영향을 분석하고 풀림 방지 성능에 미치는 영향을 확인하였다.

볼트체결을 이용한 하이브리드 자전거 모노코크 프레임 개발 프로세스 (Development Process of Monocoque Frame for Hybrid Bicycle using Bolt Fastening)

  • 이인철;장동환
    • 한국기계가공학회지
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    • 제12권6호
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    • pp.93-100
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    • 2013
  • This paper presents the development process for a bicycle monocoque frame using bolt fastening. Traditionally, bicycle frames have been constructed with metal tubes joined at their ends by welding. These frames have been brazed or soldered onto metal lugs, forming the frame. Because stress loads become greatest at the joint of the bicycle tube frame, joint construction strongly influences frame design and construction. To avoid the inherent problems of material discontinuity at frame joints, numerous designers have attempted to reduce or eliminate the number of joints in tube frames. Nevertheless, the manufacture of high quality, reliable, one-piece and jointless frames has proven difficult and expensive. In this study, a new monocoque frame adapted to a hybrid bike is proposed. The advantage of the monocoque frame, is theat is has a rechargeable battery system that is built into the frame; as a result, the emotional quality for the customer is improved. In order to estimate the design compatibility compared with that of tube frames, structural analysis is performed using finite element method. A prototype based on a modified design has also been made and stability testing has been carried out.

H/T 와 T/S 볼트 마찰이음의 피로거동 비교·검토 (A Comparison Study for the Fatigue Behavior of H/T and T/S Bolt Friction Joint)

  • 전제상;우상익;이성행;정경섭
    • 한국강구조학회 논문집
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    • 제8권3호통권28호
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    • pp.139-150
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    • 1996
  • H/T(High Tension) bolt is generally being used in joining the members of steel structure. It has some difficulties in management such as an adequate fastening force and a selection of proper instrument for fastening. T/S(Torque Shear Type High Tension) bolt which is more convenient and easier than H/T bolt in quality control has recently been developed. T/S bolts are produced and widely used these days in domestic, but those have not a detail regulation for their on. Those are only being used according to the specification for the H/T bolts. In this study, we tried to confirm the soundness of T/S bolts by the fatigue test of the modified specimens. First, we measured the reduction rate of the initial axial force with time at bolts. Second, we investigated the slip forces of bolts when the test specimen is loaded in tension. Third, we implemented the fatigue tests. During the test, we measured the variation of the axial forces of bolts under the cyclic loading. Finally, we compared and analyzed the fatigue behavior of H/T and T/S bolt, by S-N curve diagrams that are obtained in this study.

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복합재-알루미늄 이종재료 하이브리드 체결부 강도 특성에 관한 연구 (Strength of Composite-to-Aluminum Bonding and Bolting Hybrid Joints)

  • 정재우;김태환;권진희;최진호
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.57-60
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    • 2005
  • Composite-to-aluminum joins were tested to get failure loads and modes for three types of joins; adhesive bonding, bolt fastening, and adhesive-bolt hybrid joining. Film type adhesive FM73 and paste type adhesive Cytec EA9394S were used for aluminum and composite bonding to make a double-lap joint. A digital microscope camcorder was used to monitor the failure initiation and propagation. It was found that the hybrid joining is an effective method to strengthen the joint when the mechanical fastening is stronger than the bonding as in the case of using the paste type adhesive. On the contrary, when the strength of the bolted joint is lower than the strength of the bonded joint as in the joint with the film type adhesive, the bolt joining contribute little to the hybrid joint strength.

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신뢰성 있는 파이로테크닉 분리 너트 설계를 위한 진동 시 볼트 풀림 해석 (Bolt Loosening Analysis under Transverse Vibration for Design of Reliable Pyrotechnic Separation Nut)

  • 최재영;우정민;강다훈;김정호;조진연;장승교;양희원
    • 한국항공우주학회지
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    • 제46권12호
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    • pp.1004-1011
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    • 2018
  • 최근 우수한 충격 저감 효과로 인해 파이로테크닉 분리 장치의 한 종류인 저충격 파이로 테크닉 분리 너트에 많은 관심이 주어지고 있다. 하지만 파이로테크닉 분리 너트의 경우 일반 너트 대신 분할 너트가 사용되기 때문에 볼트 풀림 거동에 대한 연구가 충분히 이루어지지 않은 측면이 있다. 이에 본 연구에서는 Junker 진동시험을 준거삼아 볼트 풀림 해석을 수행하였다. 해석은 크게 두 단계로 이루어져 있다. 첫 번째 단계는 체결토크를 이용하여 볼트를 분리너트에 체결하는 과정이고, 두 번째 단계는 횡 방향 가진을 통해 볼트가 풀리는 과정이다. 이러한 과정을 통해 볼트 풀림 거동을 얻을 수 있었다. 또한 신뢰성 있는 파이로테크닉 분리 너트의 설계를 위해 체결부 틈새가 볼트 풀림 거동에 미치는 영향을 고찰하였다.

교구로봇 호환성을 위한 체결구 부품 설계에 관한 연구 (A Study on Designing Key Fastening Parts for Compatibility of Teaching-Aids-Robots)

  • 문전일;류영선;안진웅
    • 로봇학회논문지
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    • 제6권1호
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    • pp.10-17
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    • 2011
  • This paper deals with researching and designing the fastening parts to be used in order to assemble various Teaching Aids Robots (or Hands-on Robots) with originally incompatible parts supplied by different manufacturers. The suggested fastening parts provide the compatibility among Teaching Aids Robots even though the educational robot customers use incompatible parts from different companies. The designed fastening parts are classified into four set groups such as frame set, sliding-bar set, connector set, and set of chuck and rivet/bolt. Each set of the fastening parts reflects the needs collected from the users, and then some portion of new idea has been added to implement the needs. In this paper, the examples of the Teaching Aids Robots which are assembled with both commercial parts and the designed parts are presented in order to evaluate the compatibility and usability of the suggested fastening parts. As a result, both compatibility and usability of the fastening parts suggested in this paper were proved. The designed fastening parts have been distributed to more than 100 elementary schools nationwide.