• Transactions of the Korean Society of Mechanical Engineers
• /
• v.9 no.6
• /
• pp.699-705
• /
• 1985

Heat transfer characteristics in terms of the tube wall-temperature and the enthalpy have been investigated utilizing ribbed (rifled) tubes in order to enhance heat transfer performance. Considerations were given for the cases of smooth tubes in order to compare with the case of ribbed tubes. The tilt angle of the experimental tubes are from 0.deg. to 90.deg. , in order to simulate the boiler water tubes having 15.deg.-90.deg. inclined angle in boiler nose and studded tubes (burner zones), Natural convection and forced convection (Re=1810) conditions were considered in the experiments. The experimental results for the effect for the tube inclination through a natural convection and forced convection are presented and it is shown that ribbed tubes permit an appreciable increase in heat transfer coefficients and consequently it means substantial reductions in boiler water wall tubes and heat exchanger surface areas.

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.23 no.5
• /
• pp.385-393
• /
• 2013

In this paper, the mechanism identification and the avoidance measures on the phenomena of transient acoustic vibration amplified at the water-supply piping system to regulate the steam temperature of the boiler reheater in 500MW class supercritical power plant are presented. The pressure pulsation waves induced by the impeller passing of two feed-water pumps with five blades are coincident with the local acoustic modes of boiler reheater water-supply piping system. There are the phenomena amplified at the peaks of 5X, 10X, 15X and 20X in spectrums of piping vibration, sound pressure, and the feed-water's pressure pulsation waves. The shut-off device is installed in the piping system for the interception of pressure pulsation waves transmitted from two feed-water pumps and the modified design change of the piping layout is applied for the acoustic resonance avoidance. The acoustic natural frequencies are separated from the harmonics of pressure pulsation waves induced by the pump impellers passing through the design change of the span length. The acoustic vibration is gone by resonance avoidance measures. As a result, more than 20 dBA reduction is achieved from 100 dBA to 80 dBA.

• The Transactions of The Korean Institute of Electrical Engineers
• /
• v.59 no.9
• /
• pp.1663-1672
• /
• 2010

The boiler feed-water pump controllers which can be applied to 500MW class coal fired power plants was developed. The validity of the developed controllers was shown via the applied test result in a power plant. It is expected that the developed controllers are used to retrofit the existing controllers that have surpassed their expected service life and have limited spare parts, and contributes to the stable operation of plants. Based on the collected data and analysis, new control schemes were developed and implemented during the overhaul period in the new control systems. During normal operation, feed water could be supplied to the boiler with the capability of the 1600t/h flow without any problems in automatic mode of controllers. In this study, the feed-water pump controllers were developed successfully. In addition, it is expected that the developed controllers can make the plant operation more stable and can be applied to a lot of power plants.

• Corrosion Science and Technology
• /
• v.23 no.3
• /
• pp.246-254
• /
• 2024

Recently, coal-fired power plants are experiencing many problems that they have never experienced before due to an increase in flexible operation. In particular, a two-phase flow accelerated corrosion on water wall tubes in a boiler has not been detected overseas or domestically. There is no response plan to deal with such corrosion problem either. However, oxide film damage and tube material corrosion due to a two-phase flow accelerated corrosion are being discovered on water wall boiler tubes of domestic coal-fired power plants recently. If this situation is severe, it can cause enormous damage such as tube rupture. Therefore, in this paper, in order to prepare a response plan for a two-phase flow accelerated corrosion on water wall tubes in the future, differences between a two-phase flow accelerated corrosion and a single-phase flow accelerated corrosion were investigated and an example of discovery of a two-phase flow accelerated corrosion on water wall tubes was presented.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.25 no.2
• /
• pp.244-251
• /
• 2001

This paper describes a design study of heat exchanger assembly to be used for low NOx condensing gas boiler. In this study, specifications of each heat exchanger components(upper and lower fin-type HEX, coil-type HEX, baffle) were investigated experimently by using model apparatus and analytical model, and comprehensive performances of the pilot gas boiler were examined. As a result, the boiler efficiency for heating and hot-water reached 90% and 94%, respectively. NOx and CO emission are less than 50ppm and 200ppm (0$_2$0% basis), respectively, which are very improved results than those of conventional bunsen-type boiler. But it is considered that supplementary investigations necessary for CO emission improvement and optimum design with boiler capacity.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.20 no.6
• /
• pp.365-371
• /
• 2008

Condensing gas boiler units may make a big role for the reduction of energy consumption in heating industries. In order to decrease the energy consumption of a condensing gas boiler unit, effective operations of the system are necessary. In this study, mathematical models of a condensing gas boiler system were developed in order to develop control algorithms of the system. These include dynamic models of a blower, a gas valve, a pump, a burner, a boiler heat exchanger, and a hot water heat exchanger. Control algorithms of a blower, a gas valve, and a pump were also assumed. Simulation results showed good predictions of dynamic behaviors of a boiler system. Therefore, the simulation program developed for this study may be effectively used for the development of control algorithms of a boiler system.

• Journal of information and communication convergence engineering
• /
• v.9 no.4
• /
• pp.375-378
• /
• 2011

This study is intended to realize an intelligent controller using fuzzy control algorithms in order to recycle energy by recycling the waste water heat discharged by waste water heat collection boilers. Using waste water inflow temperature changes and waste water inflow amount changes as parameters, we present characteristic curves of the number of compressors being operated at fixed speeds and the temperature of hot water being discharged. We propose an intelligent controller that determines the optimum number of compressors being operated at fixed speeds in real time by measuring changes in the temperature and amount of waste water inflows in order to minimize the number of compressors being operated at fixed speeds relative to the waste water load flowing into the waste water heat collection boiler.

• Journal of the Korean Society for Geothermal and Hydrothermal Energy
• /
• v.8 no.3
• /
• pp.19-28
• /
• 2012

In a heat only boiler system of a steam power plant, outdoor air required for combustion is made to pass through indoor space for increasing the boiler efficiency. Due to heat generated by various equipments, temperature of the air that enters the boiler will increase resulting in combustion efficiency. If the outdoor air temperature is low, however, this will cause freezing and bursting of pipes which are filled with water. It is especially fatal to small diameter pipes and pipes connected to measuring instruments. The purpose of this study is find operation and outdoor conditions where this phenomena can happen and also establish preventive measures to avoid this problem.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.24 no.4
• /
• pp.543-554
• /
• 2000

The engineering equations, which have been used in many engineering companies, were employed for the dynamic modelling part in order to develop the naturally circulated boiler simulator. The fuzzy algorithm, which is similar to the algorithm of making decision by the human being, was developed for the boiler simulator controller and its simulated variables were compared with those of classical PID simulations to verify the stability and the effectiveness of fuzzy controller. The simulator is for the naturally circulated boiler and the main components are the furnace, the drum, the super heater, and the economizer. The combustion and thermal radiation dominant equations were used within the furnace and the mass conservation and the energy rate balance equations were employed for the drum part. The heat transfer rates were calculated using the logarithmic mean temperature differences both for the super heater and for the economizer. The simulations are very useful to understand the boiler operations and the engineering design of the main components. The main program was developed under the PC window condition by linking the fuzzy controller to the main boiler program using the Visual C++ language. The various operational conditions such as the abrupt changes of load, the changes of water supply pipes and the diameter of drum were simulated.

• Corrosion Science and Technology
• /
• v.17 no.6
• /
• pp.287-291
• /
• 2018

In this study, corrosion behavior of a SA178-A alloy used in the boiler tube of a district heating system was investigated in different environments where it was exposed to pure water, district heating (DH) water, and filtered district heating (FDH) water. After the corrosion test, the surface morphology was examined for observation of the number of pitting sites and pitting area fraction, using a scanning electron microscope. The DH water and FDH water conditions resulted in a lower corrosion potential and pitting potential, and revealed a significantly higher corrosion rate than the pure water condition. The pitting sites in the DH water (pH 9.6) were approximately eighteen times larger than those in the pure water (pH 9.6). Compared to the DH water, the corrosion potential became more noble in the FDH water condition, where iron ions were reduced through filtration. However, the corrosion rate increased in the FDH water due to an increased concentration of chloride ions, which deteriorated the stability of passive film.