• Journal of the Korean Society for Nondestructive Testing
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• v.24 no.1
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• pp.45-51
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• 2004

Boiler tubes in power plants are often leaked due to various material degradations including creep and thermal fatigue damage under severe operating conditions such as high temperature and high pressure over an extended period of time. To monitor and diagnose the tubes on site and in real time, the acoustic emission (AE) technology was applied. We developed an AE leak detection system, and used it to study the variation of AE signal from the on-site tubes in response to the changes in the boiler operation condition and to detect the locations of leakage based on it. Detection of leak was performed by acquiring and evaluating the signals in separate regimes of high and low frequency signal. As a result of these studies, we found that on-line monitoring and detection of leak location for boiler tubes is possible using the developed system. Thus, the system is expected to contribute to the safe operation of power plants, and prevent economic losses due to potential leak.

• Plant Journal
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• v.15 no.2
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• pp.56-61
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• 2019

In this study, the failure analysis of the internal tube occurred in the high pressure feedwater heater for power generation boiler of 500 MW supercritical pressure coal fired power plant was investigated. I suggested a prediction model that can diagnose internal tube failure by changing the position of level control valve on the shell side and the suction flow rate of the boiler feedwater pump. The suggested prediction model is demonstrated through additional cases of feedwater system unbalance. The simultaneous comparison of the shell side level control valve position and the suction flow rate of the boiler feedwater pump compared to the normal operating state value, even in the case of the high pressure feedwater heater for the power boiler, It can be a powerful prediction diagnosis.

• Journal of Power System Engineering
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• v.5 no.2
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• pp.5-12
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• 2001

• The Transactions of The Korean Institute of Electrical Engineers
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• v.61 no.3
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• pp.442-450
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• 2012

Almost domestic power plants are being operated by foreign distributed control system. Many korean power plants are being operated over their lifetime so they need to be retrofitted. So we are developing the distributed control system to solve this problem by our own technique. The simulator was already made to verify the reliability of the algorithms. The unit loop function tests of all algorithms were finished in the actual distributed control system for installation of power plant and their results were satisfactory. The unit loop function tests are for each unit equipment algorithm. So the total operation tests will be made with all algorithms together in the actual distributed control system to be applied to power plant. When the verification through all tests is finished, algorithms with hardware will be scheduled to be installed and operated in the actual power plant. This research result will contribute to the safe operation of the deteriorated power plant and korean electric power supply as well as domestic technical progress. This entire processes and results for the development are written for the example of boiler feedwater master algorithm out of all algorithms in this paper.

• Journal of Power System Engineering
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• v.13 no.5
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• pp.95-102
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• 2009

A steam generator (boiler) in thermal power plants, consisting of more than 30,000 parts and components, can lead to the plant shutdown with damage to even the small part of the components; esp., like weld failures on boiler tubes. Consequently it is greatly demanded to improve the quality of the weld on the boiler tube for the stable operation of the power plants. Because of the feature of the welding, which is done past by melting the work pieces and adding a filler material that cools to become a strong coalescence, there is a great possibility that weld failures take place. As a result, it is regulated to make a non-destructive testing, like radiography test, to detect defects and flaws in the weld. The current film radiography test provides a lower image quality exceeding 2.0% of a basic quality level for a penetrameter, it is very likely to fail to detect micro defect. As a result, the prevention for the boiler tube failure has not been made effectively. In this study, computed radiography technology has been applied as a digital radiography test to the boiler tube weld, and Se-75 radiation source was used to improve the image quality, instead of Ir-192 source. As a result of this study, it is proven to save the time and cost for test and to enhance the quality level of penetrameter penetrating image, which enables to upgrade the quality of radiography test to the boiler tube weld.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.27 no.9
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• pp.455-462
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• 2015

Residential buildings account for a significant portion of the total building-energy usage in Korea, and a variety of research studies on the domestic boiler have therefore been carried out; however, most of these studies examined the boiler itself, whereby the part-load ratio characteristics and the corresponding gas-energy consumption patterns were not analyzed. In this study, the part-load ratio and operating characteristics of a domestic gas boiler were analyzed within a residential building equipped with a radiant floor-heating system; in addition, the energy consumption between condensing and conventional boilers was comparatively analyzed. Our results show that significant portions of the total operating hours, heating load, and energy consumption are in the part-load ratio range of 0 through 40%, whereby the energy consumption was significantly affected by the boiler efficiency under low part-load conditions. These results indicate that the part-load operation of a boiler is an important factor in residential buildings; furthermore, replacing a conventional boiler with a condensing boiler can reduce annual gas-energy usage by more than 20%.

• Journal of the Korean Society for Geothermal and Hydrothermal Energy
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• v.6 no.2
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• pp.1-7
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• 2010

The objective of this study is to find the optimal control algorithm of a hybrid Plant, which is combined by renewable energy plant of the GSHP(Geothermal Source Heat Pump) and the normal plant (Chiller, boiler). The work presented in this study was carried out in the EnergyPlus(Version 2.0). The EnergyPlus was modified in order to simulate the hybrid plant. The plant system was controlled by the load-range-based operation in which schemes select a user specified set of equipment for each user specified range of a particular simulation condition. In the use of the load-range-based operation, four kind of control cases were defined and simulated in order to obtain the optimal control algorithm of the hybrid plant. The result showed that the Case 2 was the optimal control algorithm which used the GSHP as a base operating plant and the normal plant as an assistant operating plant. Even though the normal plant was operated in full load and the renewable energy plant of the GSHP was operated in partial load, the annual energy consumption of the normal plant was larger than that of the GSHP plant.

• Journal of Energy Engineering
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• v.14 no.2 s.42
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• pp.147-152
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• 2005

Calculation equations of fired fuel comsumption rating at boiler can lead from combustion anal-ysis and boiler heat balance using mass & energy conservations. By comparing calculation equation results with those of measurement, we can confirm the deviation of fuel consumption rate, and correction rate, and correction degree, and can also establish the proven technology to apply the equation at the site. We applied fuel rate equation to the operating power plant and recorded $2.4\%\;&\;1.5\%$ of deviation at each coal and oil fired boilers. This range of deviation is regarded as trustable to apply the fuel consumption equation to the actual site.

• Journal of the Korean Society of Combustion
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• v.16 no.2
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• pp.1-8
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• 2011

As one of the main technologies for carbon capture and storage in power generation, oxy-coal combustion is being developed for field demonstration in Korea. This study presents the results of numerical simulation for combustion in a single-wall-fired 100 $MW_e$-scale boiler proposed for the initial design of the demonstration plant. Using a commercial CFD code, the detailed combustion, flow and heat transfer characteristics were assessed both for air-mode and oxy-mode combustion. The results show that stable combustion can be achieved in the dual mode operation with the current boiler configuration. However, the differences in the flow pattern and heat transfer between the two combustion modes need to be considered in the design and operation which is mainly due to the larger density and specific heat of $CO_2$ compared to $N_2$. Further development of the boiler design is required using improved numerical modeling for radiative heat transfer and combustion.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.22 no.6
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• pp.109-115
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• 2008

This paper proposes an adaptive Dynamic Matrix Control (DMC) and its application to boiler-turbine system In a conventional DMC, object system is described as a Step Response Model (SRM). However, a nonlinear system is not effectively described as a single SRM. In this paper, nine SRMs at various operating points are prepared. On-line interpolation is performed at every sampling step to find the suitable SRM. Therefore, the proposed adaptive DMC can consider the nonlinearity of boiler-turbine system. The simulation results show satisfactory results with a wide range operation of the boiler-turbine system.