• Title/Summary/Keyword: Boiler $O_2$ Control

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Compensation Logics of Controller in Korean Standard Super Critical Once Through Boiler

  • Kim, Eun-Gee
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.65.2-65
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    • 2001
  • There are not only lots of controllers such as UMC(Unit Master Controller), BMC(Boiler Master Controller), Fuel Flow controller, Air flow controller, Feed water flow controller, S/H R/H Temperature controller and so on, but also compensation controller such as BTU compensator, Fuel/Water ratio controller and O2 Co controller to take automatic control in the super critical once through boiler. It is important to make complete automation of boiler to use the compensation controller like BTU compensator. For example, In case of some boiler condition, operator has to change combustion parameter for changing the coal, on the contrary BTU compensator can calculate set value of the fuel flow and reset the fuel flow demand by itself. This paper shows us the logic and instruction regarding compensation controller of boiler that can be operated automatically.

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Study on the Suppression of Sulfur Trioxide in High Sulfur Boiler (고유황 보일러에서의 Sulfur Trioxide의 억제에 대한 연구)

  • Choi, Sung-Bu
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.4
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    • pp.455-463
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    • 2011
  • The average sulfur content of crude oil is 2.2%. Coal is about 0.3 to 4.0 percent of the sulfur gases or particles being discharged into the atmosphere through the chimney as 1 to 2% $SO_3$(Sulfur trioxide) and about 95% of the $SO_2$ is reported. $SO_3$ gas, which has many different causes of, as the combustion of sulfur containing fuel during the air due to the excess $SO_2$ gas is oxidized to $SO_3$ gas. Sulfur trioxide emitted from high sulfur heavy oil fired boiler caused white plume in stack and high temperature and cold end corrosion of facilities. So, in order to control sulfur trioxide concentration of Fuel gas in boiler, various of additives are used in other foreign. They are injected to Fuel Oil and consumed in boiler and reduce ash and the conversion rate of sulfur trioxide. In domestic, MgO compounds are used as additives but the total volume of them are made from other foreign company. In this study, MgO compounds were developed with liquid MgO compounds and field application was accomplished. The effect of newly developed chemicals and process were nearly equal to foreign products. In Consequent, the chemicals and process produced by newly developed technology can be substituted for foreign products and reduce the cost of plant operation.

Part Load Performance Characteristics of Domestic Wood Pellet Boiler (가정용 목재 펠릿 보일러에 대한 부분부하 운전 특성)

  • Kang, Sae Byul;Kim, Jong Jin;Kim, Hyouck Ju;Park, Hwa Choon;Choi, Kyu Sung;Sim, Bong Seok
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.103.1-103.1
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    • 2010
  • Recently domestic wood pellet boilers are installed in rural and forestry houses. The fuel price per lower heating value of wood pellet is about 20 % lower than that of heating oil on July 2010. In spite of lower price of wood pellet, a few user of wood pellet boiler complain expensive fuel cost. One of this reason is inaccurate or improper air-fuel ratio setting of wood pellet boiler. O2 concentration of flue gas of domestic wood pellet boiler is about 9.7 % and there are few domestic wood pellet boiler which can control air-fuel ratio automatically. We tested a domestic wood pellet boiler in changing boiler thermal output and air-fuel ratio. The nominal boiler thermal output is 25 kW (21 500 kcal/h). We measured thermal efficiency and flue gas concentrations such as CO and NOx at each boiler thermal load with various air-fuel ratio. The results show that if air flow rate is the same as full load and part load, thermal efficiency of part load of 40 % drops about 7.7 %p compared to boiler full load case.

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A Study on the Control of the Exhaust CO from Gas Boiler (가스보일러 일산화탄소 제어에 관한 연구)

  • Jo Young-Do;Choi Kyoung-Suhk;Kim Ji-Yoon;Kim Chang-Yeon
    • Journal of the Korean Institute of Gas
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    • v.5 no.1
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    • pp.7-14
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    • 2001
  • In this work, the chemical composition of the exhaust gas from domestic gas boiler has been analysed in the point of thermodynamics and CO sensor has been characterized. We proposed that the combustion condition can be estimated by the exhaust gas composition, i.e., the excess air ratio and combustion temperature can be calculated simply by the measurement of the $O_{2}$ fraction and $H_{2}/CO$ in the exhaust gas. By analyse the on site situation domestic boiler, the excess air ratio is about $55\~110\%$. Therefore, the CO may be produced in domestic gas boiler by luminous(yellow) flames rapidly lose heat by radiation, turbulent flames may be partially quenched by the action of steep velocity gradients, and flames burning very close to a cold wall may be partial1y quenched by heat conductivity to the wall. The output voltage of CO sensor is lineally depend on the CO and $H_{2}$concentration. And the exhaust CO from boiler can be reduced by closed loop control with CO sensor

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Dynamic Response Improvement Method for Combustion Air Flow Control in Coal Fired Power Plant (석탄 화력발전소 연소공기량 제어 동특성 개선방안)

  • Yu, Kwang-Myung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.8
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    • pp.88-95
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    • 2012
  • When controling combustion air flow in coal fired power plant the furnace safety must be considered first prior to plant efficiency. therefore it is very important to set air flow demand exactly for safe operation and maintenance. This paper analyze air flow control loop in power plant and introduce the method to improve dynamic response time. Simulation result shows this scheme is adoptable and provide better performance.

A study on binary decision/micro PC and factory automation of package boiler (Binary Decision/Micro PC 와 팩키지 보일러의 공장자동화연구)

  • 김영일;김성수;우광방;안민옥
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.178-180
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    • 1986
  • 본 연구에서는 산업용 팩키지 보일러의 최적한 연소제어를 위하여 O/sub 2/ 제어기의 구성 및 PID제어 알고리즘을 도입하고 그것에 따른 하드웨어 및 소프트웨어를 고찰하였으며 그 결과 하드와이어드 논리제어기나 기존의 PC보다 분산제어의 효율적 처리가 가능하였다. BD/Micro PC 시스템에서 시퀀스 제어를 필요로하는 기능은 BD PC가, 아날로그 시스템을 다루는 PID 제어같은 기능은 .mu.C가 담당함으로서 제어범위가 넓어져 각종의 연산기능확대, BD PC와 .mu.C와의 데이터 링크, 그리고 고장진단등의 기능이 추가되었다.

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A Study on Combustion Characteristics in terms of the Type of Fuel Supply Device (Feeder) of a Wood Pellet Boiler (목재펠릿보일러의 연료공급 장치의 형태에 따른 연소특성에 관한 연구)

  • Choi, Yun Sung;Euh, Seung Hee;Oh, Kwang Cheol;Kim, Dae Hyun;Oh, Jae Heun
    • Journal of Energy Engineering
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    • v.24 no.2
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    • pp.120-128
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    • 2015
  • This study reports the combustion characteristics, such as burner temperature and the concentration of exhausted gas ($O_2$, $CO_x$, $NO_x$) due to the different types and pitches of the fuel supply feeder of the wood pellet boiler. The 1st grade wood pellets composed of mainly larch have been used for the experiment. In case of using the spring feeder, mean temperature of burner was approximately $821.76^{\circ}C$, and the mean concentration of oxygen, carbon monoxide, carbon dioxide and nitrogen oxide were approximately 8.88%, 93.35ppm, 12.15% and 139.83 ppm, respectively. The test result with the spring feeder was shown to approach the condition of complete combustion compared to that of a screw feeder and were in good agreement with authentication judgement standard. Furthermore, the combustion efficiency was improved according to the growth of screw pitch. The control of air flow rate from the blower and ventilator is needed to achieve the complete combustion.

Development of Non-CO2 Greenhouse Gas Emission Factors for the B-C Oil Fired Boiler Power Plants (B-C유 화력발전소 보일러의 Non-CO2 온실가스 배출계수 개발 연구)

  • Lee, See-Hyung;Kim, Jin-Su;Kim, Ok-Hun;Lee, Jeong-Woo;Lee, Seong-Ho;Jeon, Eui-Chan
    • Journal of Korean Society for Atmospheric Environment
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    • v.27 no.1
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    • pp.41-49
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    • 2011
  • The power plants are one of the GHG major source among the sectors of fossil fuel combustion, therefore information of its emission factors is very essential to the establishing control strategies for the greenhouse gas emissions. The $CH_4$ and $N_2O$ concentration from power plants were measured using GC-FID and GC-ECD. The results showed that $CH_4$ emission factor was 0.33 kg/TJ and $N_2O$ emission factor was 0.88 kg/TJ. The $CH_4$ and $N_2O$ emission factors developed in this study were compared with those for IPCC default value and other countries emission factors. The results showed that $CH_4$ emission factor was lower than IPCC default value and Finnish emission factor, but higher than Japanese emission factor. $N_2O$ emission factor was higher Japanese emission factor and IPCC default emission factor however lower than Finnish emission factor. More research is needed on our own emission factors of various energy-consuming facilities in order to stand on a higher position in international negotiations regarding the treaties on climate changes.

Sensing Characteristics of $SnO_{2}$ type CO sensors for combustion exhaust gases monitoring (연소배가스 모니터링을 위한 $SnO_{2}$계 CO센서의 검지특성)

  • Kim, I.J.;Han, S.D.;Lim, H.J.;Son, Y.M.
    • Journal of Sensor Science and Technology
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    • v.6 no.5
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    • pp.369-375
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    • 1997
  • $V_{2}O_{5}/ThO_{2}/Pd$-doped $SnO_{2}$ sensor has a good selectivity and stability to CO at high sensor temperature of about $500^{\circ}C$, and shows rapid response. In particular, many kinds of interference gases, such as $NO_{x}$, $C_{3}H_{8}$, $CH_{4}$ and $SO_{2}$ have been found to give only a slight influence on the sensor selectivity to CO gas sensitivity by doped $V_{2}O_{5}$ (3.0 wt.%). For the sensor we used well-known thick film technological route with $V_{2}O_{5}$(3.0 wt.%), Pd(1.0 wt.%) and $ThO_{2}$(l.5 wt.%) as catalytic materials. In the case of mixed $NO_{x}$-CO gases, as combustion exhaust gas, only CO detection by $SnO_{2}$ type semiconductor sensor is generally very difficult because of $NO_{x}$ interference. The developed sensors can use to measure the exhausting gas of the automobile or the boiler for the Air-to-Fuel ratio control.

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A Study on the Possibility of Using Cement Raw Material through Chemical Composition Analysis of Pond Ash (화력 발전소 매립 석탄회의 화학성분 분석을 통한 시멘트 원료 활용 가능성 연구)

  • Lee, Jae-Seung;Noh, Sang-Kyun;Suh, Jung-Il;Shin, Hong-Chul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.180-188
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    • 2020
  • To replace Japanese coal ash used in the domestic cement production and to recycle large quantities of domestic pond ash, it is essential to develop the technologies for quality control of cement by using the domestic pond ash. Thus, in this study, the feasibility of using the pond ash as a raw material for cement was investigated through chemical composition and microstructure analysis. As a result, most of the domestic pond ash contained slightly more Fe2O3, chloride, and unburned carbon contents than Japanese coal ash. In particular, the contents of chloride were considerably low in the pond ash that was transferred to fresh water or collected from surface of landfill area. However, since circulating fluidized bed boiler coal ash had relatively high SO3 contents causing durability problems of cement, it was not suitable for use as a raw material for cement. Thus, to replace Japanese coal ash with the domestic pond ash, it is necessary to introduce the adjustment of mixture proportion of cement raw materials and the process of removing chloride in the pond ash.