• Title/Summary/Keyword: Body panel

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The Characteristic of Fatigue Crack Propagation of Laser Welded Sheet Metal for Automobile Body Panel (자동차 차체제작용 레이저 용접 판재의 피로균열 전파 특성)

  • 곽대순;권윤기;오택열;이경엽;강연식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.181-189
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    • 2001
  • For the Tailor Welded Blank sheet used fur automobile body panel, the characteristics of fatigue crack propagation behavior were studied. The thickness of specimen was machined to be same (0.9+0.9mm) and different (0.9+2.0mm). As a base test, mechanical properties around welding zone were examined. The results indicated that there were no significant decreases in mechanical properties, but hardness around welding bead is 2.3 times greater than base material. The crack propagation rate was noticeably decreased around welding line and rapidly increased as it passed by welding line. Reviewing the shape of the crack propagation, crack width around welding line was wide around the welding zone due to retardation of crack growth, but it became narrow passing welding line due to decreased toughness. Elasto-Plastic analysis was performed by finite element analysis fur explaining the test results.

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The Improvement of Formability using the Polar-coordinate FLD with Strain Path Independence (경로의존성 없는 극좌표계 성형한계도를 이용한 판재 성형성 향상 기술)

  • Bae, M.K.;Hong, S.H.;Choi, K.Y.;Yoon, J.W.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.24 no.5
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    • pp.348-353
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    • 2015
  • The PEPS(Polar-coordinated Effective Plastic Strain) FLD(Forming Limit Diagram), a new type of FLD based on a polar representation of the EPS(Effective Plastic Strain), appears to be an effective solution to the problem of non-linear strain path effects. This method has the advantages of the familiar strain-based diagram for linear loading, but without the strain-hardening limitations of the stress-based diagram, or non-intuitive aspects of alternate Cartesian diagrams based on effective plastic strain. In the current study, the PEPS FLD was applied to the development process of an aluminum automobile-body panel, including the necking or crack prediction, die design, and die modification. As a result, the PEPS FLD provided improved formability of aluminum sheet as compared to deriving the potential formability with non-linearity.

A study on the comfort thermal environment by the Draft in floor panel heating system (바닥면복사난방에서 Draft에 의한 쾌적열환경에 관한 연구)

  • KyungHeeLee
    • Journal of the Korean housing association
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    • v.7 no.2
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    • pp.121-129
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    • 1996
  • This study was to estimate how about various effects on the body thermal sensation as air velocity. clo. mean radiant temperature and resultant temperature are varied. The indoor thermal environment elements are measured under the five different of air velocity. Using the above considerations. the following results are obtained. ▶ The states, the air velocity under 0.5 m/s and 0.63 to 0.9 clo. were shown that the comfort zone of mean radiant temperature by 21.2~24.7C, the neutral point by 22.8C, the resultant temperature by 20.7-24.4C and the neutral point by 22.6C. ▶ On equal condition, the draft was occurred at a given air-velocity under 0.5m.s. It was also appeared the floor panel heating system affecting the body thermal sensation by the subject’s below-chest parts and the local discomfort by sensations on the feet and the knees.

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Design of automobile body shape by using panel method (파넬법을 이용한 자동차의 외형설계)

  • 이동호;강신영
    • Journal of the korean Society of Automotive Engineers
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    • v.6 no.4
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    • pp.54-61
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    • 1984
  • Numerical calculation of the flow field past a passenger car was carried out by using a panel method with a small computer of 5Mbyte memory size. The shape of car body was simplified and reconstructed by 2180 panels on which a constant strength sink (or source) was distributed. The separation of flow from the surface and the wake flow were not considered in the calculation because of the computer memory limitation. All of the results of calculation were presented by using a 3-dimensional computer graphics. In spite of small memory size of computer, generally good agreements were obtained, except the separated region, from the comparison of pressure distribution between numerical analysis and wind tunnel experiment with 1/5 scaled model.

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Improvement Effect of the Sound Insulation Performance of the Corrugated Steel Panel by Sound Absorbing and Damping Materials (흡음 및 댐핑재 의한 주름강판의 차음성능 개선효과)

  • Kim, Seock-Hyun;Seo, Tae-Gun;Kim, Jung-Tae
    • Journal of the Korean Society for Railway
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    • v.13 no.5
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    • pp.476-480
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    • 2010
  • In the corrugated steel panels used for railway vehicles, sound insulation performance is significantly deteriorated by local resonance effect. In this study, as a countermeasure, polyurethane foam is filled in the corrugated steel panel and glass wool layer is inserted in the layered floor panel, and then improvement effect of the sound insulation performance is experimentally estimated. Based on ASTM E2249-02, intensity transmission loss is measured and estimated on the corrugated panel and floor structure. The aim of the study is to identify how the foam filling and inserting glass wool layer improve the sound insulation performance of the train body structure in aspect of the weight increment.

Thermal Flow Analysis and Design of KSTAR Thermal Shield Panel by Numerical Method (수치해석을 통한 KSTAR 주장치 열차폐 패널 열.유동 특성해석)

  • 김동락;김광선;노영미;조승연;김승현
    • Progress in Superconductivity and Cryogenics
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    • v.4 no.2
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    • pp.73-77
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    • 2002
  • In order to derive the detailed design of Thermal Shield Cryopanel. which plays a role to make the Tokamak Nuclear Fusion Equipment work at both static and efficient conditions the commercially available software package FLUENT Version 5.3, was utilized. This study investigated the effects of thermal sources and distributions on the temperatures of Lid. Body. Base. and EH-Port Cryopanel by the numerical technique whose grid generations cover the solid and 9as region of the panel. The physical model of the Thermal Shield Cryopanel is that the 10mm diameter of the pipe with 1mm thickness is soldered on the Stainless steel Panel with 4mm thickness. The heat fluxes to the panel are assumed to be by thermal radiation in the vacuum space and by conduction through the supporters. The inlet conditions of Helium gas are 20 atmospheric Pressures and 60K temperature. The panel shapes with cooling Pipes and the operational conditions to keep appropriate temperature distribution of Thermal Shield Cryopanel Have been found and suggested.

COG (Chip On Glass) Bonding Technology for Flat Panel Display Using Induction Heating Body in AC Magnetic Field (교류자기장에 의한 유도가열체를 이용한 평판 디스플레이용 COG (Chip On Glass) 접속기술)

  • Lee Yoon-Hee;Lee Kwang-Yong;Oh Tae-Sung
    • Journal of the Microelectronics and Packaging Society
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    • v.12 no.4 s.37
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    • pp.315-321
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    • 2005
  • Chip-on-glass technology to attach IC chip directly on the glass substrate of flat panel display was studied by using induction heating body in AC magnetic field. With applying magnetic field of 230 Oe at 14 kHz, the temperature of an induction heating body made with Cu electrodeposited film of 5 mm${\times}$5 mm size and $600{\mu}m$ thickness reached to $250^{\circ}C$ within 60 seconds. However, the temperature of the glass substrate was maintained below $100^{\circ}C$ at a distance larger than 2 mm from the Cu induction heating body. COG bonding was successfully accomplished with reflow of Sn-3.5Ag solder bumps by applying magnetic field of 230 Oe at 14 kHz for 120 seconds to a Cu induction heating body of 5mm${\times}$5mm size and $600{\mu}m$ thickness.

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Calculation of Wave Resistance of a Hybrid Hydrofoil (복합지지형 고속선의 조파저항 계산)

  • Yoo, J.H.;Kim, Y.G.;Lew, J.M.
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.1
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    • pp.1-8
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    • 1996
  • A potential-based panel method has been developed for numerical computation of wave resistance on a hybrid hydrofoil. Hybrid hydrofoil is composed of a main body, two struts and two hydrofoils. The main body, which is assumed to be an axisymmetric body for the present analysis, is normally used to support displacement of a body with its buoyancy. Normal dipoles and the sources are distributed on the body(main body, struts, hydrofoils) and the sources are distributed on the free surface. Linearized free surface and the radiation conditions are satisfied using the fourth order finite difference operator and the semi-linear pressure Kutta condition is used for the numerical computation of the hydrofoils. Poisson type free surface condition has been used for the numerical computation and hyperboloidal panel method has been used for better numerical accuracy. To verify this numeric method, model tests are performed in circulation water channel. From the comparison of experimental results with numeric ones, the present method can be used as a useful tool for the design of high speed vessels.

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Development of Three-dimensional CAD System for Die Design for Automotive Body Panels (자동차 프레스 금형 설계를 위한 3차원 CAD 시스템의 개발)

  • Lee, Sang-Hwa;Ryu, Seung-Woo;Lee, Sang-Hun
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.1
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    • pp.39-49
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    • 2007
  • Recently three-dimensional (3-D) die design and production process has been widely introduced into the tooling shops of automotive manufacturers to reduce time-to-production of brand-new automobiles. 3-D solid models created in CAD systems are used not only for various simulations for design verification, but also for NC tool path generation to machine dies and their Styrofoam patterns. However, a lot of time and cost will be required to build solid models for dies if designers use only the generalized modeling capabilities of commercial 3-D CAD systems. To solve this problem, it is necessary to customize 3-D CAD system for the specific die design and manufacturing process. This paper describes a dedicated 3-D CAD system based on Unigraphics for die design for automotive body panels. The system provides not only 3-D design capabilities, but also standard part libraries, to enhance design productivity. The design process modeling technology has been introduced to facilitate redesign of the die for the modified panel. By introducing this system, dies can be designed more rapidly in the 3-D space, and their solid data can be directly transferred to CAM tools for NC tool path generation and simulation tools for virtual manufacturing.

Computation of Wave Resistance in the Water of Finite Depth Using a Panel Method (패널법을 이용한 유한수심에서의 조파저항 계산)

  • S.J. Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.4
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    • pp.66-74
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    • 1992
  • A panel method in the spirit of Hess & Smith(1962), and also of Dawson(1977) was developed to compute the wave resistance of a submerged, or a surface piercing, body moving in the water of finite depth. As a boundary condition on the free surface what is called the Poisson equation is used, while Yasukawa(1989) chose the Dawson equation for which the double-body flow is regarded as the basic one. In order to satisfy the boundary condition on the bottom surface automatically, the sum of a Rankine source and its image with respect to the bottom surface is chosen as the Green function, and hence the singularity is distributed only on the body and on the free surface thereby decreasing the required number of panels dramatically, compared to that of Yasukawa, without the consequential loss of accuracy. Calculations were done for a submerged sphere and for the Wigley hull, and the results are compared with other existing analytical and numerical data.

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