• Title/Summary/Keyword: Blow Efficiency

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Determination of Blow Efficiency of the Forging Hammer (단조해머의 타격효율 결정)

  • 이성호;조남춘;이종수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1539-1544
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    • 1995
  • Copper blow test to measure the forging capability of 35 ton counterblow hammer and upset of plasticine on the model hammer to investigate the change of the blow efficiency during the forging process have been performed together with finite element analyses of these experiments. The blow efficiency of the hammer has been found to be dependent on the friction and on the contact area between the die and the workpiece. The effects of the volume and the aspect ratio of the billet have not been found. Inferring from the experimental results and Schey's empirical formula on the forging load, we expect that the efficiency also varies with the flow stress of the workpiece material and with the shape complexity of the forging product.

Study on Application of PIR-D(Pile Installation Recorder-Driven Pile) in Driven Pile (항타 말뚝에서 항타관리시스템(Pile Installation Recorder-Driven Pile)의 적용성에 관한 연구)

  • Park, Bong-Keun;Park, Min-Cheul;Choi, Yong-Kyu
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.28-35
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    • 2004
  • Driven pile has the excellent bearing characteristics and good economics, so it is known as the comparative piling method. To use the advantages of driven pile fully, it is necessary to perform the proper construction management. Engineers must drive pile to the proper bearing layer with proper blow energy and measure the blow count and penetration per certain depth to analyze the bearing capacity and driveability. In conventional method, these parameters have been measured manually so it was difficult to get good accuracy. After PIR-D(Pile Installation Recorder-Driven Pile) was attached to the driving equipment, the hammer efficiency, blow count and penetration in blow/10cm were measured automatically. In this paper, to givethe rational judgement criteria of bearing layer, driveability, blow/10cm according to pile depth during pile driving, the some relationship between the driving resistance and ground layer distribution was analyzed. The ground investigation during piles (PHC ${\Phi}450,\;{\Phi}400\;&\;Steel\;Pile\;{\Phi}609{\ast}16t$) installation in the marine clay layer in Incheon, the sandy soil layer in Yongin and the tuff layer in Pusan was done. And measuring hammer efficiency not doing recently, we could compare hammer efficiency(Eh) by PIR-D and energy transfer ratio(ETR) by Pile Dynamic Analyzer(PDA).

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NUMERICAL TREATMENT OF NON-MONOTONIC BLOW-PROBLEMS BASED ON SOME NON-LOCAL TRANSFORMATIONS

  • BASEM S. ATTILI
    • Journal of applied mathematics & informatics
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    • v.42 no.2
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    • pp.321-331
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    • 2024
  • We consider the numerical treatment of blow-up problems having non-monotonic singular solutions that tend to infinity at some point in the domain. The use of standard numerical methods for solving problems with blow-up solutions can lead to significant errors. The reason being that solutions of such problems have singularities whose positions are unknown in advance. To be able to integrate such non-monotonic blow-up problems, we describe and use a method of non-local transformations. To show the efficiency of the method, we present a comparison of exact and numerical solutions in addition to some comparison with the work of other authors.

Finite element analysis of eccentric loading in high-velocity impact forging (고속 타격단조시 발생되는 편심부하의 유한요소해석)

  • Yoo, Yo-Han;Yang, Dong-Yol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.10
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    • pp.1589-1597
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    • 1997
  • The high-velocity impact forging process with eccentric loading condition is analyzed using the explicit time integration finite element method. In order to consider the strain hardening, strain rate hardening and thermal softening effects, which are frequently observed in high-velocity deformation phenomena, the Johnson-Cook constitutive model is applied to model the workpiece. It is assumed that the material response of the dies is elastic in the study. As a result of the eccentric loading simulation, it is found that the increase of the eccentric ratio and the allowable tilting angle cause the decrease of the maximum forging load and the blow efficiency, and it is also found that the forging load and the blow efficiency generated in the high-velocity impact forging process with three-dimensional geometry can be obtained efficiently.

Comparative Analysis of Mechanical Vibrations of an Air-Drop Hammer and a Counterblow Hammer in Forging Process (에어-드롭 해머와 카운터블로 해머 프레스 단조공정의 기계진동 비교해석)

  • Kim, S.T.;Choi, Y.H.;Ju, G.J.
    • Journal of Drive and Control
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    • v.19 no.4
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    • pp.10-18
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    • 2022
  • Air-drop hammer press and counterblow hammer press are widely used power-drop forging hammersemploying different forging blow mechanisms. It is important and necessary to analyze mechanical vibrations of these two different hammers in their forging processes in order to develop high performance forging hammers. In this study, these two forging hammers were mathematically modelled as mass-spring-damper systems. For these two different types of forging hammers, the forging efficiency and mechanical vibrations due to hammer forging blow were theoretically analyzed and compared. The force transmitted to the ground was also determined and compared. Especially, effects of mass ratio and restitution coefficient on forging efficiency were investigated.

The Performance Estimation of Pressure-Type Rapid Automatic Filter (압력식 급속 자동 여과장치의 여과성능 평가)

  • Kim, Deok-Jin;Ryu, Hea-Seong;Shin, Sang-Yoon
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.607-612
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    • 2006
  • A pressure-type rapid automatic filter of 2000mm diameter and 170 ton/h filtering capacity was fabricated. In case of no external impurity inflow, the turbidity removal efficiency on raw water was experimented and the numbers of impurities of each sizes were analyzed by particle counter. As the result of circulated filtering, the raw water of 40 NTU was filtered to 0.44 NTU and the numbers of impurities above $1{\mu}m$ were removed by approximately 95%. With the filtering efficiency experimented and the mathematical method, the turbidity change of circulation water were calculated according to the inflow rate of external impurity and water treatment method of blow-down or filtering. The cost of blow-down water was calculated from above results. And simple payback period for this filter is calculated as about one year. Nowadays, as the cost of water is continuously increasing and environment regulations will be more strict, the water quality control using this filter will be expected to satisfy the user requirement.

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Numerical Analysis of Flow Characteristics of the Filter for Separating Oil Mist from Blow-by Gas (블로바이 가스 내 오일입자들을 제거하기 위한 필터의 유동특성 수치해석)

  • Yun, Jeong-Eui;Chae, Kangseog;Kang, Hyukjin;Chung, Doyoung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.5
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    • pp.549-555
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    • 2016
  • This research was performed to determine the oil separation characteristics of the specially designed oil filter installed in a PCV cylinder head passage. The oil filter was specially designed with fleece for separating oil mist from blow-by gas. The fleece, made of fiber fabric material, is placed in the oil filter case to absorb oil mist with a small pressure drop during blow-by gas through the filter. To do this, 3-D CFD analysis was simulated for the simplified PCV system with the oil filter using the commercial code, Ansys CFX. Results showed that the oil filter's efficiency with fleece sharply increased as oil droplet size increased.

A Study on the Performance Improvement of a High Efficiency Hydraulic Breake (고효율 유압 브레이커의 성능 향상을 위한 연구)

  • 이승현;한창수;송창섭
    • Tribology and Lubricants
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    • v.19 no.2
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    • pp.59-64
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    • 2003
  • In this study, the hydraulic breaker system was analyzed and the analysis tool using GUI was developed. The analysis on the system with the accumulator was included. From the parametric analysis, the effects of each factor were revealed. Through the simulation with varying parameters, the method to improve the performance of the hydraulic breaker system was presented. The analysis tool will help a man without special knowledge about programming analyze the hydraulic breaker system. The result of this study will help improve the hydraulic breaker system in sight of Blow energy and Blows per minute.

Development of rotor profile design technology for improving the screw compressor performance (공기압축기 성능향상을 위한 로터 프로파일 설계기술 개발 연구)

  • Kim, Tae-Yoon;Lee, Jae-Young;Lee, Dong-Kyun;Kim, Youn-Jea
    • Proceedings of the KSR Conference
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    • 2009.05b
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    • pp.585-592
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    • 2009
  • The performance of screw compressor depends on lots of design parameters of rotor profile, such as length of seal line, wrap angle, blow hole, suction and discharge port size, number of rotor lobe, etc. The optimum rotor profile makes it possible to increase the compression efficiency with low energy consumption, and to minimize the loss of power. In this research, a new rotor profile design and performance analysis are done by computer simulation. It is expected that the volumetric efficiency is improved because the internal leakage is reduced due to the minimization of blow hole and clearance, and the stiffness of rotors is increased due to the reduction of length to diameter ratio. Also, the specific power consumption will be secured for use ranging from low to high operation speed.

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Scale Effect on Combustion Characteristics of N2O/PE Hybrid Rocket (N2O/PE 하이브리드 로켓의 스케일 변화에 따른 연소특성 연구)

  • Han, Seongjoo;Moon, Keunhwan;Kim, Jinkon;Moon, Heejang
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.797-802
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    • 2017
  • This paper describes the scale effect of hybrid rocket motor which has blow-down oxidizer supply system. ResuIts show that the scale effect on regression rate is negligible using presently accessible scaling relation for $LN_2O$/PE propellant combination amid the absence of exactly proven scaling relation. It was also found that the characteristic velocity efficiency increases as motor scale increases. However, the characteristic velocity efficiency includes complicated parameters such as post-chamber configuration or geometry which can affect the entire flow field. It is therefore hard to conclude that the increase of efficiency is solely due to the enlargement of motor scale nor draw any conclusion on the scale effect which require a profound understanding of hybrid rocket scaling rules.

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