• Title/Summary/Keyword: Blanking

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Synthesis Method for the Adaptive SLB Channel Based on the Spatial DLC (Spatial DLC를 기반으로 한 적응적 SLB 채널 합성에 대한 연구)

  • Jang, Youn Hui;Kim, Whan-Woo
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.29 no.8
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    • pp.608-614
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    • 2018
  • This paper describes the synthesis method for an adaptive SLB channel, which is robust to interference in the ULA radar system. The SLB channel based on the spatial DLC can be synthesized simply and is effective in blanking the signal coming from the sidelobe. We combined it with adaptive beamforming, which removes the strong interference using its correlation matrix. The adaptive SLB channel would suppress the interference below the noise, so it has good performance in an interference environment. This research will be applicable to planar array systems.

Cold Forging Process Design of a Terminal Pin for High-Voltage Capacitors (고압콘덴서용 단자핀의 냉간단조 공정설계)

  • 김홍석;윤재웅;송종호;문인석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.210-215
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    • 2003
  • A terminal pin, which is a part of high-voltage capacitors, has a head section of plate-shaped geometry with 0.8 thickness. The current manufacturing process, in which the head section is welded on the body part, has given wide deviations of part qualities such as geometrical accuracy, mechanical strength and electrical stability. In this paper, a cold forging process sequence was designed in order to produce the terminal pin as one piece. The plate-shaped head section requires an upsetting in the lateral direction of a cylindrical billet, which is followed by a blanking process. The deformed geometry of the upsetting, however, could not be predicted precisely by intuition since metal flows of an axial and a lateral direction of the cylindrical billet would occur simultaneously. Therefore, the geometry of the initial billet was determined by three dimensional finite element analysis in order to avoid defects in blanking process and intermediate forging processes were designed by applying design rules and two dimensional FE analysis. In addition, cold forging tryouts were conducted by using the die sets which were manufactured based on the designed process sequence.

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Prediction of fracture in hub-hole expansion with a defected-edge model (결함을 가지는 모델을 이용한 허브 홀 확장에서의 파단 예측)

  • Lee Jong-Sup;Huh Hoon
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.131-134
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    • 2004
  • The hub hole is usually formed with a stretch flanging process followed by a blanking process of a hole. Since the hole is made by blanking, the blanked surface is so rough that the formability in the region is rather poor. The emerging task is to identify the formability of the blanked region in the forming simulation and to relate the criterion to the real forming process by experiments. In this paper, the blanked region of a hole surface is modeled by a defected-edge finite element for stretch flanging simulation. The analysis deals with the level of defect in the blanked region in order to identify the formability in the real process. The analysis provides the formability depending on the level of defect and seeks the way to match the level of defect to that of the real surface. The approach makes the analysis possible to deal with the formability of the high strength steel and predict the fracture at the hole surface during the stretch flanging simulation.

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Hydrocarbons in shallow sediments of the western Ulleung Basin (서부 울릉분지 천부 퇴적층의 탄화수소)

  • Ryu, Byong-Jae;Kim, Ji-Hoon;Lee, Young-Joo;Kim, Il-Soo
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.597-599
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    • 2007
  • Studies on the hydrocarbons in shallow sediments of the East Sea of Korea have been carried out by the Korea Institute of Geoscience and Mineral Resources (KIGAM) since 2000. 4946 L-km of 2D multichannel reflection seismic data, 3250 L-km of high-resolution Chirp profiles and 16 selected piston cores were analyzed to determine the presence of hydrocarbons in shallow sediments of the western deep-water Ulleung Basin. The seismic data show a number of blanking zones that probably reflect widespread fluid and gas venting. The blanking zones are often associated with velocity pull-up structures. These upwelling structures are interpreted to be the result of high-velocity natural gas hydrate. There are also several bottom-simulating reflectors that are associated with free gas and probably overlying gas hydrate. Numerous pockmarks were also observed in the Chirp profiles. They are seafloor depressions caused by the removal of near-seafloor soft sediments by escaping of fluid and gas. In piston cores, cracks generally oriented parallel to bedding suggest significant gas content some of which may have been contained in gas hydrate in situ.

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A Study on the Blanking Characteristic of Anti- Vibration Sheet Metal (제진 강판의 블랭킹 가공 특성에 관한 연구)

  • 이광복;이용길;김종호
    • Transactions of Materials Processing
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    • v.12 no.8
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    • pp.724-729
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    • 2003
  • In order to study the shearing characteristic of anti-vibration sheet metal which is used to reduce vibration noise, a blanking die was manufactured to blank a workpiece. The variables employed in this study were clearance, type of stripper plate, position of the rubber layer and type of the die design. These variables were used to study the effects on burr height, blank diameter and camber height. In the case of burr height from experimental investigation, the push-back die, combined with a movable stripper plate, showed greater burr height. The rubber-top position of a workpiece resulted in better qualities regardless of working variables. In the comparison of diameter measurement, the use of the push-back die with a fixed stripper plate, with a 4.5% clearance, showed better accuracy. For comparing camber height, the push-back die resulted in less cambering than the drop-through die. Also, the larger the clearance, the greater was the camber height. Considering experimental results, the shearing of anti-vibrational sheet metal is best achieved when the rubber layer is laying on the top, blanked with a fixed stripper plate in a push-back die, with a 4.5% clearance.

The tress Analysis in the Fine-blanking deformation zone by the application of the FEM (유한요소법을 이용한 정밀진단 변형부의 응력해석)

  • 오환섭
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.6
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    • pp.84-91
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    • 1999
  • The goal of this study is to analyse the stress and the strain occurring within the work piece at the fine-blanking process and hence to assume the size direction and a distribution chart of the shearing stress as the penetration of the punch is being increased trough the application of the FEM. For this analysis we introduced the piece-wise linear method in the non linear structural analysis program for large deformation sheet metal forming and we defined it as the problem of the non linear contact. Therefore we modeled the above problems as quadratic-nodded axi-symmetrical elements for the character-istics of the work piece. From the result of this analysis it was found that the shearing stress is a great deal occurred on the surface of the work piece during the beginning process of the punch penetration and it's effect is expected to influence importantly for the formation of burnish because the deeper is the penetration of the punch in the narrow clearance zone. the greater is the degree of the strain stress.

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Heat Treatment Characteristics of Press Blanking Die by Using High Power Diode Laser (고출력 다이오드 레이저를 이용한 프레스 전단금형의 경화특성)

  • Hwang, Hyun-Tae;So, Sang-Woo;Hwang, Jae-Hyun;Kim, Jong-Do
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.5
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    • pp.257-262
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    • 2010
  • Recently, metal molding has become essential not only for automobile parts, but also mass production, and has greatly influenced production costs as well as the quality of products. Its surface has been treated by carburizing, nitriding and induction hardening, but these existing treatments cause considerable deformation and increase the expense of postprocessing after treatment; furthermore, these treatments cannot be easily applied to parts that requiring the hardening of only a certain section. This is because the treatment cannot heat the material homogeneously, nor can it heat all of it. Laser surface treatment was developed to overcome these disadvantages, and, when the laser beam is irradiated on the surface and laser speed is appropriate, the laser focal position is rapidly heated and the thermal energy of surface penetrates the material after irradiation, finally imbuing it with a new mechanical characteristic by the process of self-quenching. This research estimates the material characteristic after efficient and functional surface treatment using HPDL, which is more efficient than the existing CW Nd:YAG laser heat source.

A Study on Development of Automobile Interior Parts through Al-Insert Injection Moulding (Al-Insert 사출성형을 이용한 자동차 내장재 부품 개발에 관한 연구)

  • Lho T.J.;Kim J.Y.;Kang D.J.;Kim J.H.;Kim G.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.170-175
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    • 2005
  • Generally, Aluminum is superior to durability, light, and characteristics of the material are embossed luminant. So, these characteristics of aluminum will be used automobile interior parts by aluminum injection moulding. Especially, The external of Aluminum plate is engraved differing pattern by roller working. This working can use any longer and be seen gracefully. This is the reason why aluminum insert moulding is used. This feature of research can be characterized by simple process to customize aluminum sheet of blanking and forming process with internal parts of configuration if products are injected by aluminum sheet. Besides, to analysis completed Automobile interior parts to be concerned volumetric shrinkage, best gate location, fill time analysis and so on through the mold-flow before the aluminum insert moulding is worked.

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A Study on the Mold System of Bicycles Gear for Driving Safety (주행 안전을 위한 자전거 기어의 프레스금형에 관한 연구)

  • Jeong, Youn-Seung
    • Journal of the Korea Safety Management & Science
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    • v.20 no.4
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    • pp.1-6
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    • 2018
  • Recently, bicycle has means of effective healthy transportation, and riding the bicycles is considered as popular recreational and sporting activities. Also, the saddle, steering system, driving device and braking device are researched briskly because of consumer's need for driving performance and comfort. Especially, the importance of a cassette responsible for transmission function by transmitting power to the drive shaft through the chain is very focused. The writer conducted structural analysis for the sprocket of each level using the ANSYS widely used for the analysis. Speed shifting performance was enhanced by minimization / simplification of shifting point through a sort of tooth profile of the cassette. By partitioning a clear value type and other shifting point, it has been modified to enable smooth speed-shifting. In addition, as titanium precision forming process, this study studied the molding technique by blanking and dies forging for mass production of the cassette. so it could be expected that the entire drive train would utilize that in the future. The stamping process capability for thin materials for the mass production of the sprockets is applicable to producing automobile parts, so lightweight component production is likely to be possible through that, for the safety of driving.