• Title/Summary/Keyword: Blade-To-Blade

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Doctor Blade Tape Casting of In-based Low Melting Point Alloy (In 계 저융점합금의 닥터 블레이드 테이프캐스팅)

  • Youn, Ki-Byoung
    • Journal of Korea Foundry Society
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    • v.35 no.3
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    • pp.62-66
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    • 2015
  • Tape casting is an important forming operation used to prepare flat sheets in the various industries. In this study, Doctor Blade tape casting of In-based low melting point alloy was carried out. The purpose of this investigation was to determine the possibility of applying the Doctor Blade tape casting process to the manufacture of low melting point alloy sheets that can be used as thermal fusible parts of battery safety systems. In-based molten alloy that has a melting point of $95^{\circ}C$ was produced; it's viscosity was measured at various temperatures. The molten alloy was used as a slip in the caster of the Doctor Blade tape casting system. The effects of the molten alloy temperatures and carrier speeds on the produced sheet shape were observed. For the casting conditions of 1.5 cm slip height, $120^{\circ}C$ slip temperature, 0.05 mm blade gap and 60 m/min. carrier speed, an In-based alloy thin tape well shaped with 0.16 mm uniform thickness was continuously produced.

Wake Analysis of the HAWT by Windtunnel Test (실험을 통한 풍력발전기의 후류구조 분석)

  • Park, Ji-Woong;Kim, Ho-Geon;Shin, Hyung-Ki;Lee, Soo-Gab
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.273-276
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    • 2006
  • To generate electricity from wind energy, wind turbine generally has a rotor blade. Since this rotor blade is a kind of the rotating machinery, the wake from the rotor is very Important role in the side of the aerodynamic performances. Thus the study about wake is essential to analyze wind turbine aerodynamics. In this study wake characteristics are analyzed by hot-wire probe in the K.A.F.A(Korea Air Force Academy) wind tunnel. It is possible to analyze the wake characteristics by hot-wire probe from acquiring the velocity fluctuations at given positions in the flow. This velocity data are arranged by trigger signal at same azimuth of the blade in periodic manner of the rotor blade. From this various wake characteristics are found : radial and axial position of the tip vortex, vortex core characteristics in the flow etc.

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Numerical Analysis of Aerodynamic Characteristics and Performance Analysis on H-rotor with Various Solidities (솔리디티에 따른 H-로터의 공기역학적 특성 및 성능해석)

  • Joo, Sungjun;Lee, Juhee
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.6
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    • pp.5-13
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    • 2016
  • Three-dimensional unsteady numerical analysis has been performed to observe aerodynamic characteristics of a H-rotor. Generally, the structure of the H-rotor is simple but the aerodynamic characteristics are exceptionably complicated since the angle of attacks and incident velocities to a blade are considerably varied according to the azimuth angles and solidities. The blade in the upwind revolution between 0 to 180 degree obtains aerodynamic energy from the free stream but the blade in the downwind revolution between 180 to 360 degree does not. When the rotating speed increases, the blade in the downwind revolution accelerates the air around the blade like a fan and it consumes the energy and shows negative torque in the area. On the other hand, the direction of the free stream is bent because of the interaction between blade the free stream. Therefore, the operation point (highest power coefficient) appears at a lower tip-speed-ratio what it is expected.

The Effects of Doctoring Process in Gravure Off-set Printing on Patterning of Electrodes with Ag Ink (은 잉크를 이용한 그라비아 오프셋의 전극인쇄에서 닥터링 공정의 영향)

  • Choi, Ki Seong;Park, Jin Seok;Song, Chung-Kun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.26 no.6
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    • pp.462-467
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    • 2013
  • In this paper, we analyzed the effects of doctoring process on the patterns of Ag ink in gravure off-set printing. The parameters of doctoring process were the angle and the pressure, which was represented by the depth of blade movement to the gravure roll, of doctor blade to the surface of gravure roll, and the angle of patterns engraved on the gravure roll to the doctor blade moving direction. The proper parameters were extracted for the fine patterns and they were 15 mm for the pressure, $60^{\circ}$ for the blade angle. And the angle of patterns with respect to the blade movement should be less than $40^{\circ}$ for the best results. The gravure off-set printing with the above parameters was carried out to print gate electrodes and scan bus lines of OTFT-backplane for e-paper. The line width of $50{\mu}m$ was successfully obtained. The thickness of electrodes was $2.5{\mu}m$ and the surface roughness was $0.65{\mu}m$ and the sheet resistance was $15.8{\Omega}/{\Box}$.

Effect of Pitch Angle and Blade Length on an Axial Flow Fan Performance (피치각과 날개 길이에 따른 축류팬의 성능)

  • Jeon, Sung-Taek;Cho, Jin-Pyo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.1
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    • pp.43-48
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    • 2013
  • In this study, the performance of an impeller according to blade length and pitch angle was studied experimentally by building a variable pitch impeller while changing blade length to review the effect of blade length and pitch angle on a fan's performance. The pitch angle was changed in six steps from $20^{\circ}{\sim}45^{\circ}$ at intervals of $5^{\circ}$ while the blade lengths were changed to 90 mm, 100 mm, 110 mm and 120 mm with an identical airfoil shape while carrying out the experiment. The results are summarized as follows: The air flow per static pressure of axial fans increased linearly with increase of pitch angle, but the high static pressure showed a decrease at a pitch angle of $35^{\circ}$. The shaft power increased proportionally to the pitch angle at all blade lengths; the larger the pitch angle, the larger the measured increase of shaft power. This is because the drag at the fan's front increases with the pitch angle. In the axial fans considered in this research, the flow and increase of static pressure amount increased up to a pitch angle of $30^{\circ}$ but decreased rapidly above $35^{\circ}$.

Effect of Blade Leading Edge Sweep on the Performance of a High Pressure Centrifugal Compressor Impeller

  • Wang, Hongliang;Xi, Guang
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.823-827
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    • 2008
  • The effects of blade leading edge sweep on both the aerodynamic performance and the structure stress of a high pressure centrifugal compressor impeller are numerically investigated. Changes in the flow structure occur as a result of the effect of leading edge sweep on the loading distribution in the tip region. The flow separation is avoided by introducing a sweep of the main blade leading edge and the strength of shock is reduced at the same time. Backswept of the leading edge is found to be beneficial to the impeller performance improving. On the other hand, the structural analysis indicated that high rotating speed of the impeller will cause substantial high bending stresses and radial deflections of the blade. Studies have shown that it is possible to control the stress distribution along the tip and root of the blade by slight adjustments to the sweep angle of the leading edge. These adjustments may be used to design the impeller with lower blade root stress distribution without aerodynamics performance penalty.

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Thermoelastic eigenfrequency of pre-twisted FG-sandwich straight/curved blades with rotational effect

  • Souvik S. Rathore;Vishesh R. Kar;Sanjay
    • Structural Engineering and Mechanics
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    • v.86 no.4
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    • pp.519-533
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    • 2023
  • This work focuses on the dynamic analysis of thermal barrier coated straight and curved turbine blades modelled as functionally graded sandwich panel under thermal environment. The pre- twisted straight/curved blade model is considered to be fixed to the hub and, the complete assembly of the hub and blade are assumed to be rotating. The functionally graded sandwich composite blade is comprised of functionally graded face-sheet material and metal alloy core. The constituents' material properties are assumed to be temperature-dependent, however, the overall properties are evaluated using Voigt's micromechanical scheme in conjunction with the modified power-law functions. The blade model kinematics is based on the equivalent single-layer shear deformation theory. The equations of motion are derived using the extended Hamilton's principle by including the effect of centrifugal forces, and further solved via 2D- isoparametric finite element approximations. The mesh refinement and validation tests are performed to illustrate the stability and accurateness of the present model. In addition, frequency characteristics of the pre-twisted rotating sandwich blades are computed under thermal environment at various sets of parametric conditions such as twist angles, thickness ratios, aspect ratios, layer thickness ratios, volume fractions, rotational velocity and blade curvatures which can be further useful for designing the blade type structures under turbine operating conditions.

INVESTIGATION ON OPTIMAL LOCATION OF SEPARATION PART FOR LARGE SCALE WIND TURBINE BLADE

  • Wooseong Jeong;Hyunbum Park
    • International Journal of Aerospace System Engineering
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    • v.11 no.1
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    • pp.1-3
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    • 2024
  • Around the world, fossil fuel energy is being replaced with renewable energy due to environmental problems and sharp price increases. Many countries are making a change in the direction of moving toward eco-friendliness by reducing carbon emissions. Among renewable energies, the wind energy is eco-friendly because it produces electricity by wind power without carbon emissions, and it attracts attention worldwide as a great alternative to the exhausted fuel energy. To improve the efficiency of wind turbines, large and extra-large wind turbines have been developed all over the world by increasing install and diameter. These wind turbines have difficulty in transport after manufacture because of their size and height. Since the height of wind turbine blades is higher than the existing tunnel height, it is impossible to transport them. In this study, therefore, a 5 MW class large blade was separated for transport easiness as wind power generators became larger globally. Aerodynamic design and analysis was carried out for the blade. After performing structural design and analysis with the model designed, the stress concentration of the analyzed model and the various factors for consideration when separating were considered to conduct the study of selecting the optimal blade separation positions.

Prop-blade Cross Section Design for QTP-UAV (쿼드 틸트 프롭로터 무인기용 프롭-블레이드 단면 설계)

  • Kim, Taejoo;Cho, Jin Yeon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.10
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    • pp.845-855
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    • 2018
  • Cross section design of a prop-blade is carried out for VTOL(Vertical Takeoff and Landing) Quad Tilt Prop-rotor UAV with a maximum takeoff weight of 55 kg and a maximum cruising speed of 180 km/h. Design procedure for cross section design is established and design requirements for prop-blade are identified. Through the procedure, cross section design is carried out to meet the identified requirements. Main design factors including stiffness, weight per unit length, and elastic axis are obtained by using a finite element section analysis program, and the design weight of the prop-blade is predicted. The obtained design factors are used along with the rotor system analysis program CAMRAD II to evaluate the dynamic stability of prop-blade in operating environment. In addition, the prop-blade load is obtained by CAMRAD II software, and it is used to verify the safety of the prop-blade structure. If the design results are not satisfactory, design changes are made in an iterative manner until the results satisfy the design requirements.

Rotor-Blade Shape Design and Power-Performance Analysis for Horizontal-Axis Tidal Turbine Using CFD (수평축 조류발전용 로터 블레이드 형상설계 및 CFD에 의한 출력성능해석)

  • Jung, Ji Hyun;Kim, Bum Suk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.8
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    • pp.661-668
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    • 2015
  • We present a design methodology for horizontal-axis tidal turbine blades based on blade element momentum theory, which has been used for aerodynamic design and power-performance analysis in the wind-energy industry. We design a 2-blade-type 1 MW HATT blade, which consists of a single airfoil (S814), and we present the detailed design parameters in this paper. Tidal turbine blades can experience cavitation problems at the blade-tip region, and this should be seriously considered during the early design stage. We perform computational fluid dynamics (CFD) simulations considering the cavitation model to predict the power performance and to investigate the flow characteristics of the blade. The maximum power coefficient is shown to be about 47 under the condition where TSR = 7, and we observed cavitation on the suction and pressure sides of the blade.