• Title/Summary/Keyword: Blade-To-Blade

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A Failure Analysis on the Broken Last Blade of 30MW Steam Turbine (30MW 증기터빈 최종단 회전익 파단 사고 분석)

  • Kim, S.B.;Kim, I.C.;Han, S.W.;Jun, C.H.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.5-15
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    • 2007
  • In the recently released accident-investigation report on blade failure, almost 70% of blade failures was found at low pressure turbine blades, and it is well known that main cause is due to the vibration modes. This paper describes the systematic approach on the root cause of the blade failure at L 0 stage, 30MW single flow industrial steam turbine which had tripped by high vibration after ten-month commercial operation. A fracture was found at the only one damping wire hole of 59 blades, and crack was detected at three damping wire holes by NDT. According to the analysis result for the crack fracture surface and the chain of the sequential operational events, we come to the conclusion that a typical high cycle fatigue is the most dominant factor caused to the blade failure, the resonance frequency margin was narrowed by the cut damping wire and the high cycle vibration was amplified, and then the blade was broken at once by the centrifugal force when the crack reached the critical size.

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Numerical Evaluation of Hovering Performance of Next Generation Rotor Blade(Nrsb-1) (차세대 로터 블레이드(NRSB-1)의 제자리 비행 성능 해석)

  • Lee,Gwan-Jung;Hwang,Chang-Jeon;Kim,Jae-Mu;Ju,Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.7
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    • pp.69-74
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    • 2003
  • By employing vane tip concept, a new rotor blade (NRSB-I) has been designed to enhance the noise characteristics of BERP blade. Numerical analyses have been performed for hovering rotor and the results are compared with respect to those of original BERP blade. Although the thrust of designed rotor decreases by 6-7% due to cutout at the tip region, the results indicate that the actual performance loss is negligible because power reduction is greater than thrust loss. It is also found that aerodynamic fence is required at the outboard kink to obtain clearly separated twin-vortices because the vortex generated at kink is diffused during the convection over the blade surface.

A Study on the Safety Estimation of Low Pressure Torsion mounted Turbine Blade (비틀림 마운트형 저압 터빈 블레이드의 안전성 평가에 관한 연구)

  • 홍순혁;조석수;주원식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.149-156
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    • 2003
  • The estimation of fatigue limit for the component with complicated shape is difficult than of standard fatigue specimen, due to complex test equipment. So, we substitute maximum principle stress from FEM results for fatigue limit diagram made by standard fatigue specimen. Then we can estimate endurance safety of component with high trust. The static stress analysis, the nonlinear contact stress analysis and the model analysis for turbine blade is performed by ANSYS ver. 5.6. the comparison of maximum static stress around hole with maximum contact stress between pun and hole can make the cause of fracture for turbine blade clear. The difference of fatigue limit between fatigue test by standard specimen and in-service mechanical components is due to surface roughness and machining condition etc. In in-service mechanical components, Goodman diagram has to consider surface roughness for failure analysis. To find fracture mechanism of torison-mounted blade in nuclear plant. This study performs the static stress, the nonlinear contact stress and the modal analysis on torison-mounted blade with finite element method and makes the estimation for safety of turbine blade.

Creep analysis of a rotating functionally graded simple blade: steady state analysis

  • Mirzaei, Manouchehr Mohammad Hosseini;Arefi, Mohammad;Loghman, Abbas
    • Steel and Composite Structures
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    • v.33 no.3
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    • pp.463-472
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    • 2019
  • Initial thermo-elastic and steady state creep deformation of a rotating functionally graded simple blade is studied using first-order shear deformation theory. A variable thickness model for cantilever beam has been considered. The blade geometry and loading are defined as functions of length so that one can define his own blade profile and loading using any arbitrary function. The blade is subjected to a transverse distributed load, an inertia body force due to rotation and a distributed temperature field due to a thermal gradient between the tip and the root. All mechanical and thermal properties except Poisson's ratio are assumed to be longitudinally variable based on the volume fraction of reinforcement. The creep behaviour is modelled by Norton's law. Considering creep strains in stress strain relation, Prandtl-Reuss relations, Norton' law and effective stress relation differential equation in term of effective creep strain is established. This differential equation is solved numerically. By effective creep strain, steady state stresses and deflections are obtained. It is concluded that reinforcement particle size and form of distribution of reinforcement has significant effect on the steady state creep behavior of the blade.

Prediction of Velocity of Shot Ball with Blade Shapes based on Discrete Element Analysis (이산요소해석에 기초한 블레이드 형상에 따른 숏볼의 투사속도 예측)

  • Kim, Tae-Hyung;Lee, Seung-Ho;Jung, Chan-Gi
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.844-851
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    • 2018
  • In this study, the regression equation was suggested to predict of the shot ball velocity according to blade shapes based on discrete element (DE) analysis. First, the flat type blade DE model was used in the analysis, the validity of the DE model was verified by giving that the velocity of the shot ball almost equal to the theoretical one. Next, the DE analyses for curved and combined blade models was accomplished, and their analytical velocities of shot ball were compared with the theoretical one. The velocity of combined blade model was greatest. From this, the regression equation for velocity of shot ball according to the blade shape based on the DE analysis was derived. Additionally, the wind speed measurement experiment was carried out, and the experimental result and analytical one were the same. Ultimately, it was confirmed that the prediction method of the velocity of shot ball based on DE analysis was effective.

Influence of Blade Outlet Angle and Blade Thickness on Performance and Internal Flow Conditions of Mini Centrifugal Pump

  • Shigemitsu, Toru;Fukutomi, Junichiro;Kaji, Kensuke
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.3
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    • pp.317-323
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    • 2011
  • Mini centrifugal pumps having a diameter smaller than 100mm are employed in many fields; automobile radiator pump, ventricular assist pump, cooling pump for electric devices and so on. Further, the needs for mini centrifugal pumps would become larger with the increase of the application of it for electrical machines. It is desirable that the mini centrifugal pump design be as simple as possible as precise manufacturing is required. But the design method for the mini centrifugal pump is not established because the internal flow condition for these small-sized fluid machines is not clarified and conventional theory is not suitable for small-sized pumps. Therefore, we started research on the mini centrifugal pump for the purpose of development of high performance mini centrifugal pumps with simple structure. Three types of rotors with different outlet angles are prepared for an experiment. The performance tests are conducted with these rotors in order to investigate the effect of the outlet angle on performance and internal flow condition of mini centrifugal pumps. In addition to that, the blade thickness is changed because blockage effect in the mini centrifugal pump becomes relatively larger than that of conventional pumps. On the other hand, a three dimensional steady numerical flow analysis is conducted with the commercial code (ANSYS-Fluent) to investigate the internal flow condition. It is clarified from the experimental results that head of the mini centrifugal pump increases according to the increase of the blade outlet angle and the decrease of the blade thickness. In the present paper, the performance of the mini centrifugal pump is shown and the internal flow condition is clarified with the results of the experiment and the numerical flow analysis. Furthermore, the effects of the blade outlet angle and the blade thickness on the performance are investigated and the internal flow of each type of rotor is clarified by the numerical analysis results.

Study of Application of Impulse Turbine with Staggered Blades to Improve the Performance for Wave Energy Conversion (파력발전용 임펄스터빈의 효율 향상을 위한 Staggered Blade의 적용에 대한 연구)

  • Moon, Jae-Seung;Shin, Seung-Ho;Hyun, Beom-Soo;Kim, Gil-Won;Hong, Key-Yong
    • Journal of Navigation and Port Research
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    • v.31 no.10
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    • pp.845-852
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    • 2007
  • An OWC-type Wave Energy Conversion passes through 3 steps energy conversion process. This paper deal with the impulse turbine with staggered blade to improved performance by numerical analysis using commercial CFD code, FLUENT Maximum value of axial airflow velocity during exhalation is higher than that during inhalation This paper deal with special-type of Impulse Turbine so-called "Staggered Blade" for more efficiency to making air flow direct to on pressure side. Also, this paper has proposed special-type turbine with self-pitched blade more efficient.

The effect of the changing of the edged shape of rotary blade by wearing on tilling torque requirement (로우터리 날의 마모(磨耗)에 의(依)한 단면형상변화(斷面形狀變化)가 경운소요(耕耘所要)토오크에 미치는 영향(影響))

  • Kim, Soung Rai;Kwon, Soon Goo
    • Korean Journal of Agricultural Science
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    • v.11 no.2
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    • pp.264-269
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    • 1984
  • The single edged blade was efficient to reduce tilling torque requirement than the double edged blade as previous reported study. This study was carried out to find reducing effects of tilling torque requirement of single edged blade comparing to double edged one in according to wearing by tilling operation. The single and double edged rotary blades were attached on same rotary shaft, and tilling operation was done in hard glass land. The wearing weights of the blade were checked out each 3 hrs tilling operation, at same time, the tilling toruqe requirements were measured with soil bin system in laboratory. The results of the study were summarized as follows: 1. The edged blade shape was not changed during the tilling operation of the rotary blade. The single edged blade was saved 5-10% in the maximum tilling torque and 3-15% in the mean tilling torque than the double edged blade for total durable period. 2. Generally, the tilling torques according to operation were decreased until original shape was maintained, but it was increased after 12 hrs tilling operation, and the tip shape of rotary blade was changed seriously. It is noted that the tip shape of the rotary blade is another factor affecting tilling torque, it should be desirable to study on the rotary blade tip shape to reduce tilling torque requirement after changing its original shape with wearing.

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A Numerical Study on the Effect of Blade Shapes on the Performance of the Propeller-type Submersible Mixers (날개형상이 프로펠러형 수중믹서의 성능에 미치는 영향에 관한 수치적 연구)

  • Choi, Y. S.;Lee, J. H.;Kim, S. I.
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.2 s.7
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    • pp.31-35
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    • 2000
  • In this research, the performance predictions of the submersible mixer were investigated. The variation of the performance characteristics by changing the impeller design parameters were discussed through the flow calculation results by using a commercial program, FLUENT. The performance of the submersible mixers is related to the velocity diffusion profiles downstream of the impeller and also the required input motor power to mix the fluid. In this study, the various design parameters such as the number of blade, the hub and tip diameters, the impeller blade profiles and revolution speed of the blades were taken for the fixed values. The blade sweep direction, the chord length distribution along with the radius of the blade and the inlet blade angle were changed to make different testing models. The flow calculation results show the effect of the changed design parameters on the performance of the submersible mixers and also give some helpful information for designing more efficient submersible mixers.

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Design optimization and vibratory loads analysis of active twist rotor blades incorporating single crystal piezoelectric fiber composites (단결정 압전섬유작동기를 사용한 능동 비틀림 로터 블레이드의 최적 설계 및 진동하중 해석)

  • Park, Jae-Sang;Shin, Sang-Joon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.85-92
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    • 2007
  • This paper presents a design optimization of a new Advanced Active Blade Twist (AATR-II) blade incorporating single crystal Macro Fiber Composites (MFC) and conducts vibratory loads reduction analysis using an obtained optimal blade configuration. Due to the high actuation performance of the single crystal MFC, the AATR blade may reduce the helicopter vibration more efficiently even with a lower input-voltage as compared with the previous ATR blades. The design optimization provides the optimal cross-sectional configuration to maximize the tip twist actuation when a certain input-voltage is given. In order to maintain the properties of the original ATR blade, various constraints and bounds are considered for the design variables selected. After the design optimization is completed successfully, vibratory load reduction analysis of the optimized AATR-II blade in forward flight condition is conducted. The numerical result shows that the hub vibratory loads are reduced significantly although 20% input-voltage of the original ATR blade is used.

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