• 제목/요약/키워드: Blade failure

검색결과 119건 처리시간 0.021초

KGT-74소형 가스터빈 블레이드의 진동 신뢰성 평가 (Evaluation of Blades Vibration Reliabilities of KGT-74 Small Gas Turbine)

  • 김영철;이동환;이안성
    • 한국소음진동공학회논문집
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    • 제14권5호
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    • pp.410-415
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    • 2004
  • To ensure a safe operation of the prototype KGT-74 kW small gas turbine, vibrational reliabilities of the compressor 1st, 2nd, and 3rd stages and turbine blades have been estimated and reviewed. FE analyses have been carried out to obtain the natural vibration characteristics of the blades, and impact modal testings have been performed on every each one of the blades to measure their 1st natural frequencies. Then, the Campbell diagram analyses have been carried out to judge the safety of the blades from resonant failures up to 6k harmonics. Results show that the compressor 1st stage blade is exposed to a potential resonant failure with 3k harmonic around a rated speed of 30,000 rpm but that the other compressor 2nd and 3rd stages and turbine blades are safe from resonant failures. Finally, 27,900 rpm is selected as the safe operation limit for the KGT-74 ㎾ gas turbine relative to the blade vibrations.

KGT-74 소형 가스터빈 블레이드의 진동 신뢰성 평가 (Evaluation of Blades Vibration Reliabilities of KGT-74 Small Gas Turbine)

  • 이안성;김영철;이동환;나언주
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.297-302
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    • 2003
  • To ensure a safe operation of the prototype KGT-74 ㎾ small gas turbine, vibrational reliabilities of the compressor 1st, 2nd. and 3rd stages and turbine blades have been estimated and reviewed. FE analyses have been tarried out to obtain the natural vibration characteristics of the blades, and impact modal testings have been performed on every each one of the blades to measure their 1st natural frequencies. Then, the Campbell diagram analyses have been carried out to Judge the safety of the blades from resonant failures up to 6k harmonics. Results show that the compressor 1st stage blade is exposed to a potential resonant failure with 3k harmonic around a rated speed of 30,000rpm but that the other compressor 2nd and 3rd stages and turbine blades are safe from resonant failures. Finally. 27,900 rpm Is selected as the safe operation limit for the KGT-74 ㎾ gas turbine relative to the blade vibrations.

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부유식 다수 풍력 발전기에 작용하는 비대칭 공력 하중의 영향 (Influence of Asymmetric Aerodynamic Loading on Multiple Unit Floating Offshore Wind Turbine)

  • 배윤혁
    • 한국해양공학회지
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    • 제29권3호
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    • pp.255-262
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    • 2015
  • The present study developed a numerical simulation tool for the coupled dynamic analysis of multiple turbines on a single floater (or Multiple Unit Floating Offshore Wind Turbine (MUFOWT)) in the time domain, considering the multiple-turbine aero-blade-tower dynamics and control, mooring dynamics, and platform motions. The numerical tool developed in this study was designed based on and extended from the single-turbine analysis tool FAST to make it suitable for multiple turbines. For the hydrodynamic loadings of floating platform and mooring-line dynamics, the CHARM3D program developed by the authors was incorporated. Thus, the coupled dynamic behavior of a floating base with multiple turbines and mooring lines can be simulated in the time domain. To investigate the effect of asymmetric aerodynamic loading on the global performance and mooring line tensions of the MUFOWT, one turbine failure case with a fully feathered blade pitch angle was simulated and checked. The aerodynamic interference between adjacent turbines, including the wake effect, was not considered in this study to more clearly demonstrate the influence of the asymmetric aerodynamic loading on the MUFOWT. The analysis shows that the unbalanced aerodynamic loading from one turbine in MUFOWT may induce appreciable changes in the performance of the floating platform and mooring system.

공기 가진력에 의한 팬 블레이드 구조 안정성 평가에 관한 연구 (A study on the Structural Stability about the Fan Blade by the Air Excited Forces.)

  • 정규강;김경희;조생현
    • 한국추진공학회지
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    • 제4권1호
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    • pp.93-101
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    • 2000
  • 엔진 운용 중에 유로(flow Path)에 놓여 있는 팬 블레이드(blade)들은 많은 외부하중에 노출되어 있어서 고주기 피로(high cycle fatigue)에 의한 피로 파괴의 위험성이 크다. 그 중 가장 중요하게 평가되는 것이 주기적인 가진력에 의한 공진 현상과 그에 따른 피로파괴 가능성이다. 본 논문에서는 유동장 (flow field)이 지주(struts)에 의해 영향을 받게 되고, 이러한 유동장의 분포가 지주 후방에서 주기함수 형태로 팬 블레이드를 가진 할 때, 팬 블레이드에서의 진동 응답 특성과 구조적인 안정성을 평가하였다. 팬 블레이드의 피로강도를 시험적으로 평가하고, 팬 블레이드 전방 지주에 의한 공기 가진력을 가정하여 유한 요소 해석을 통한 구조적 안정성을 평가하였다. 그리고 엔진 시험에서 측정된 서지 압력 하중을 팬 블레이드의 유한요소 모델에 적용하여 구조적 영향을 평가함으로써 팬 블레이드의 구조적인 안정성을 확인하였다.

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Structure and Vibration Analyses of Low Speed Contra-Rotating Fan Stage with High Aspect Ratio

  • Sah, Supen Kumar;Ghosh, Anup;Mistry, Chetan S
    • International Journal of Aerospace System Engineering
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    • 제8권1호
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    • pp.1-13
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    • 2021
  • Contra-rotating fan is comprised of two rotors which are rotating in the opposite direction. The fan stages are named rotor-1 and rotor-2. Benefits from the use of contra rotation are in terms of better efficiency and improved thrust to weight ratio. Failure of contra-rotating fan stage blade in-service results in safety risks, repair costs, and revenue losses. This paper focuses on the vibration analysis and one way fluid-structure interaction of high aspect ratio, low speed contrarotating fan rotors. Modal analysis and modal pre-stress analysis of contra-rotating fan rotors were carried out to calculate the natural frequencies, One way fluid-structure interaction (FSI) was carried out where the computational analysis of the blades was performed using ANSYS CFX. The boundary conditions for CFD analysis were considered from the actual experimental velocity flow field at the inlet and pressure outlet. Based on the results obtained from the CFD analysis, the structural analysis such as deformation and Von-Misses stresses was carried out by using the finite element method (FEM) with ANSYS. The results provide necessary guidelines for the safe running of the contra-rotating fan. The analysis also will be helpful to understand the change of flow behavior due to a rotor deformation.

좌굴 및 비선형성을 고려한 중형 수평축 풍력터빈용 샌드위치 복합재 회전날개의 설계 개선에 관한 연구 (Stress Analysis of Composite Rotor Blade with Sandwich Structure for Medium Class HAWT)

  • 공창덕;오동우;방조혁
    • 한국추진공학회지
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    • 제2권3호
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    • pp.1-9
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    • 1998
  • 풍력에너지는 자연의 에너지를 이용하므로써 환경문제와 경제적 측면에서 다른 대체 에너지보다 훨씬 유리하여 세계 여러 나라에서 각광을 받고 있다. 경제적인 이유로 풍력발전을 위한 회전날개가 대형화 되고 있으며, 경량화를 위해 복합재 구조등의 첨단 항공기술이 적용되고 있는 추세이다. 본 연구에서는 500㎾급 중형 풍력 발전시스템을 개발함에 있어, 적합한 공력 성능을 갖는 경량화 복합재 회전날개의 개선 설계를 수행하였다. 회전날개의 경량화를 위해 기 설계된 쉘-스파 구조물을 쉘-스파-샌드위치 구조물로 설계를 수정하였고, 배선형 해석을 통해서 경량화에 따른 대변형 문제를 검토하였으며, 파괴응력보다 낮은 상태에서 발생되는 국부좌굴에 의한 구조물의 안전성을 검토하였다. 또한, 허브의 금속재 삽입부분의 전단핀에 의한 핀 홀 주위의 응력해석을 수행하여 충분히 안전함을 확인하였고, 수정 설계된 구조물이 운용구간내에서 공진이 발생하지 않음을 확인하였다.

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블레이드 손상에 따른 이축식 터보팬 엔진의 동적 안정성 해석 (Rotordynamic Analysis of a Dual-Spool Turbofan Engine with Focus on Blade Defect Events)

  • 김시태;정기현;이준호;박기현;양광진
    • Tribology and Lubricants
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    • 제36권2호
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    • pp.105-115
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    • 2020
  • This paper presents a numerical study on the rotordynamic analysis of a dual-spool turbofan engine in the context of blade defect events. The blades of an axial-type aeroengine are typically well aligned during the compressor and turbine stages. However, they are sometimes exposed to damage, partially or entirely, for several operational reasons, such as cracks due to foreign objects, burns from the combustion gas, and corrosion due to oxygen in the air. Herein, we designed a dual-spool rotor using the commercial 3D modeling software CATIA to simulate blade defects in the turbofan engine. We utilized the rotordynamic parameters to create two finite element Euler-Bernoulli beam models connected by means of an inter-rotor bearing. We then applied the unbalanced forces induced by the mass eccentricities of the blades to the following selected scenarios: 1) fully balanced, 2) crack in the low-pressure compressor (LPC) and high pressure compressor (HPC), 3) burn on the high-pressure turbine (HPT) and low pressure compressor, 4) corrosion of the LPC, and 5) corrosion of the HPC. Additionally, we obtained the transient and steady-state responses of the overall rotor nodes using the Runge-Kutta numerical integration method, and employed model reduction techniques such as component mode synthesis to enhance the computational efficiency of the process. The simulation results indicate that the high-vibration status of the rotor commences beyond 10,000 rpm, which is identified as the first critical speed of the lower speed rotor. Moreover, we monitored the unbalanced stages near the inter-rotor bearing, which prominently influences the overall rotordynamic status, and the corrosion of the HPC to prevent further instability. The high-speed range operation (>13,000 rpm) coupled with HPC/HPT blade defects possibly presents a rotor-case contact problem that can lead to catastrophic failure.

보강된 복합적층 판넬의 좌굴 및 좌굴후 거동 연구 (Buckling and Postbuckling Behavior of Stiffened Laminated Composite Panels)

  • 이인철;경우민;공철원;홍창선;김천곤
    • 대한기계학회논문집A
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    • 제20권10호
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    • pp.3199-3210
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    • 1996
  • The buckling and postbuckling behaviors were sutdied analytically and experimentally for stiffened laminated composite panels under compression loading. The panels with I-, blade, -and hat-shapeed stiffeners were investigated. In the analysis, the stiffened panels were anlyzed using the nonlinear finite element method combined with an improved arc-length method. The progressive failure analysis was done by adopting the maximum stress criterion and complete unloading failure model. The effects of the fiber angles were investigated on the buckling and postbuckling behaviors. In the experiment, the web and the lower cap of each stiffener were formed by the continuous lay-up of the skin for cocuring the stiffened panels. Therefore, the separation between stiffener and skin was not found in the junction part even after postbuckling ultimate load and the stiffened panels had excellent postbuckling load carrying capacity. A shadow moire thchnique was used to monitor the out-of-plane deformations of the panels. The piezoelectric films were attached to the panels to get the failure characteristics of the panel. The analytical results on the buckling load, postbuckling ultimate load, and failure pattern showed good agreement with the experimental results.

띠톱기계 톱대의 역학적 모델링 및 설계 (The Mechanical Modeling and design of saw frame in band sawing machine)

  • 라로평;정택임;정협생;강평;팬리;샤오레이화;반백송;안보영;노준규;리원치;한창수
    • 한국산학기술학회논문지
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    • 제20권12호
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    • pp.390-397
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    • 2019
  • 현대 제조 공업이 고효율, 고정밀도와 경제적인 방향으로 발전 하면서 금속을 절단하는 띠톱 기계는 이미 철강, 기계, 자동차, 조선, 석유, 광산, 항공 우주 등 다양한 영역에서 광범위 하게 활용 되고 있다. 하지만 기존의 띠톱 기계들은 경험적으로 설계 되어져 왔으며 따라서 낮은 수명, 톱질 동작 상태에서 낮은 정밀도 및 저효율을 문제와 높은 제조원가 문제를 가지고 있다. 본 논문에서는 띠톱의 역학적 해석을 통해 띠톱 톱대의 설계 파라미터를 개선하는 방법을 제시 하였다. 실제로 빈번하게 사용 되고 있는 띠톱 기계를 모델링 하여 응력 분석, 피로해석을 시행 하였으며 이에 따라 톱대의 상세한 설계 파라미터를 도출 하였다. 그 결과 피로 강도가 피로 요구 사항을 만족 시키고 띠톱 기계의 정밀도와 효율이 크게 향상 되는 것을 확인할 수 있었다.

유한요소법을 이용한 CFRP 자전거 포크의 취약부 탐색 및 안전성 확보 방안 연구 (A Study on Detection of a Critical Spot and the Securing Safety Method of CFRP Bicycle Forks by Finite Element Method)

  • 이수영;이남주;최웅재;김홍석;신기훈;정성균
    • 한국안전학회지
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    • 제31권6호
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    • pp.1-5
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    • 2016
  • A bicycle is one of the most popular sporting goods in view of a sport activity and a human health. Metallic materials such as steel, aluminum, etc. were mainly used to the bicycle fork in the past. Nowadays, the carbon fiber reinforced composite materials are widely used to the manufacturing of a bicycle fork to reduce the weight and to increase the efficiency. Safety is a most important design parameter of a bicycle fork even if the weight and cost reduction are important. Bicycle failure may happen at the critical spot of a bicycle fork and cause the accident. In this paper, the composite bicycle fork will be analyzed to secure the safety and detect a critical spot by using the finite element method with Tsai-Wu failure criterion. The stress data were obtained for the laminated composites with various number of plies and fiber orientation under the bending load. Thus, design concept of a bicycle fork was proposed to secure the safety of a bicycle. The finite element analysis results show that the connection area between a steer tube and a fork blade is critical spot, and 75 or more layers of 0 degree are needed to secure the safety of a bicycle fork.