• Title/Summary/Keyword: Blade Surface

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Turbine Performance Degradation due to Blade Surface Roughness (블레이드 표면 거칠기에 따른 터빈 성능저하)

  • Park, Il-Young;Yun, Yong-Il;Song, Seung-Jin
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2012-2017
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    • 2003
  • This paper reports on the influence of blade surface roughness on turbine efficiency. The performance of a low speed one-stage axial turbine with roughened blade surfaces was evaluated. Sandpaper with equivalent sandgrain roughness ($k_s$) was used to roughen the blades. Efficiency (${\eta}/{\eta}_0$) decreases by 4.5 % with sandgrain size of 400 ${\mu}m$ on the stator suction surface.

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Measurement of Heat (Mass) Transfer Coefficient on the Blade Surfaces of a Linear Turbine Rotor Cascade With a Four-Axis Naphthalene Profile Measuring System (4-축 나프탈렌 승화깊이 측정시스템을 이용한 터빈 블레이드 표면에서의 열(물질)전달계수 측정)

  • Kwon, Hyun-Goo;Lee, Sang-Woo;Park, Byung-Kyu
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.42-47
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    • 2001
  • The heat (mass) transfer characteristics on the blade surface of a first-stage turbine rotor cascade for power generation has been investigated by employing the naphthalene sublimation technique. A four-axis profile measurement system is successfully developed for the measurements of the local heat (mass) transfer coefficient on the curved blade surface. The experiment is carried out at the free-stream Reynolds number and turbulence intensity of $2.09\times10^5$ and 1.2%. The results on the blade surfaces show that the local heat (mass) transfer on the suction surface is strongly influenced by the endwall vortices, but that on the pressure surface shows a nearly two-dimensional nature. The pressure surface has a more uniform distribution of heat load than the suction one.

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Surface Gas Temperature of Turbine Blade by Hot Gas Stream of Pyro Starter in Operation Condition (파이로 시동기의 고온 가스에 의한 터빈 블레이드의 표면 가스온도 발달과정 해석)

  • Lee, In-Chul;Kim, Jin-Hong;Koo, Ja-Ye;Lee, Sang-Do;Kim, Kui-Soon;Moon, In-Sang;Lee, Soo-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.63-67
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    • 2007
  • The high pressure turbopump carries out supplying the oxidizer in the liquid propulsion rocket in the combustion chamber. Because an LRE requires a very short starting time , the turbine at the turbopump experiences high torque that was produced by the high pressure and the high temperature. The purpose of this study is to evaluate a turbine blade surface temperature profiles at initial starting 0 ${\sim}$ 0.5 sec. Using $Fine^{Tm}$/turbo, three dimensional Baldwin-Lomax turbulence models are used for numerically analysis. The turbine is composed of 108 blades total, but only 7 rotors were considered because of periodic symmetry effect. Because of interaction with a bow shock on the suction surface, the boundary layer separates from suction surface at inner area of turbine blade. The averaged temperature of the turbine blade tip at 1000 rpm is higher than that of 9000 rpm. Especially at 1000 ${\sim}$ 9000 rpm, temperatures increases on the hub side of the turbine blade tip. Moreover at 9000 rpm, the temperatures from the hub to the shroud of the blade tip increase as well.

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Vibration Characteristics in the Blade-disk System (연성된 블레이드 디스크 시스템의 진동 특성에 관한 연구)

  • Lee, Sun-Sook;Na, Sung-Soo;Cha, Seog-Ju
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.184-187
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    • 2005
  • The blade is an important part of rotating turbomachinery. The blade dynamic strength is of considerable importance as far as the reliability of operation and the life of the engine ate concerned. In this paper, blades are attached to a disk and coupled by means of damping wire. We assumes that the interfaces between the blade and disk dovetails are joined together, which means surface-to-surface contacts without friction. The damping wire is implemented using a beam element and temperature effect in the blade is neglected. Centrifugal forces ale applied by using an angular velocity to all elements in the system. The FEM results showed vibration characteristics in the blade disk system for the cases of a free-standing blade and blades with damping wire, respectively.

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Conditions for No Soil -Push By Outside of Front Cutting Surface on Bent Blade

  • Chen, Cuiying;Mao, Hanping
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.1088-1094
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    • 1993
  • One of the important restraint conditions for determination of rotary tiller parameters is whether the outside of front cutting surface on blade in rotary tiller pushes untilled soil in operation. By theoretical analysis and graphic verification on computer, no sil-push conditions is put forward and formula for calculating the position angle of its bent line derived, as is convenient for selection of rotary tiller parameters and design and drawing of its blade.

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A Study on the X-Ray Fractography of Turbine Blade under Fatigue Load (피로하중을 받는 터빈 블레이드의 X선 프랙토그래픽에 관한 연구)

  • Hong, Soon-Hyeok;Lee, Dong-Woo;Cho, Seok-Swoo;Joo, Won-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.65-71
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    • 2002
  • Turbine blade is subject to cyclic bending force by steam pressure. Stress analysis by fractography is already established technology as means far seeking cause of fracture and has been widely employed. In the X-ray frctography, plastic deformation and residual stress near the fracture surface can be determined and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear power plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined and then the stress intensity factor to actual broken turbine blade was predicted.

A Study on the X-Ray Fractography of Turbine Blade under Fatigue Load (피로하중을 받는 터빈 블레이드의 X선의 프랙토그래피에 관한 연구)

  • 김성웅;이동우;홍순혁;조석수;주원식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.778-783
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    • 2001
  • Turbine blade is subject to cyclic bending force by steam pressure. Stress analysis by fractography is already established technology as means for seeking cause of fracture and has been widely employed. In the X-ray fractography, plastic deformation and residual stress near the fracture surface can by determined and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear power plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined and then the load applied to actual broken turbine blade was predicted.

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Shape Optimization of Swept, Leaned, and Skewed Blades in a Transonic Axial Compressor for Enhancing Rotor Efficiency (효율 향상을 위한 축류 압축기 동익의 스윕, 린, 스큐각의 형상 최적화)

  • Jang, Choon-Man;Samad, Abdus;Kim, Kwang-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.525-532
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    • 2005
  • Shape optimization of a transonic axial compressor rotor operating at the design flow condition has been performed using response surface method and three-dimensional Navier-Stokes analysis. Three design variables of blade sweep. lean and skew are introduced to optimize the three-dimensional stacking line of the rotor blade. The object function of the shape optimization is selected as an adiabatic efficiency. Throughout the shape optimization of the rotor. the adiabatic efficiency is increased by reducing the tub comer and tip losses. Separation line due to the interference between a passage shock and surface boundary layer on the blade suction surface is moved downstream for the optimized blade compared to the reference one.

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Evaluation of Cutter Orientations in 5-Axis High Speed Milling of Turbine Blade (터빈블레이드의 5축 고속가공에서 최적가공경로의 선정)

  • Lim T. S.;Lee C. M.;Kim S. W.;Lee D. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.53-60
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    • 2002
  • Recently, the development of aerospace and automobile industries brought new technological challenges, related to the growing complexity of products and new geometry models. High speed machining using 5-Axis milling machine is widely used for 3D sculptured surface parts. 5-axis milling of turbine blade generates the vibration, deflection and twisting caused from thin and cantilever shape. So, the surface roughness and the waviness of workpiece are not good. In this paper, The effects of cutter orientation and lead/tilt angle in 5-Axis high speed ball end-milling of turbine blade were investigated to improve the geometric accuracy and surface integrity. The experiments were performed at lead/tilt angle $15^{\circ}$ of workpiece with four cutter directions such as horizontal outward, horizontal inward, vertical outward, and vertical inward. Workpiece deflection, surface roughness and machined surface were measured with various cutter orientations such as cutting direction, and lead/tilt angle. The results show that when 5-axis machining of turbine blade, the best cutting strategy is horizontal inward direction with tilt angle. The results show that when 5-axis machining of turbine blade, the best cutting strategy is horizontal inward direction with tilt angle.

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Assessment of Voigt and LRVE models for thermal shock analysis of thin FGM blade: A neutral surface approach

  • Ankit Kumar;Shashank Pandey
    • Structural Engineering and Mechanics
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    • v.85 no.1
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    • pp.105-118
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    • 2023
  • The present work is an attempt to develop a simple and accurate finite element formulation for the assessment of thermal shock/thermally induced vibrations in pretwisted and tapered functionally graded material thin (FGM) blades obtained from Voigt and local representative volume elements (LRVE) homogenization models, based on neutral surface approach. The neutral surface of the FGM blade does not coincide with its mid-surface. A finite element model (FEM) is developed using first-order shear deformation theory (FSDT) and the FGM turbine blade is modelled according to the shallow shell theory. The top and the bottom layers of the FGM blade are made of pure ceramic and pure metal, respectively and temperature-dependent material properties are functionally graded in the thickness direction, the position of the neutral surface also depends on the temperature. The material properties are estimated according to two different homogenization models viz., Voigt or LRVE. The top layer of the FGM blade is subjected to high temperature and the bottom surface is either thermally insulated or kept at room temperature. The solution of the nonlinear profile of the temperature in the thickness direction is obtained from the Fourier law of heat conduction in the unsteady state. The results obtained from the present FEM are compared with the benchmark examples. Next, the effect of angle of twist, intensity of thermal shock, variable chord and span and volume fraction index on the transient response due to thermal shock obtained from the two homogenization models viz., Voigt and LRVE scheme is investigated. It is shown that there can be a significant difference in the transient response calculated by the two homogenization models for a particular set of material and geometric parameters.