• Title/Summary/Keyword: Blade Deflection

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Structural Design and Proof Test of a 2MW Wind Trubine Blade (2MW 로터 블레이드 구조설계 및 인증시험)

  • Bang, Jo-Hyug;Kim, Yang-Soo;Ryu, Ji-Yune;Kim, Doo-Hoon;Park, Sun-Ho;Park, Byoung-Jun
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.349-352
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    • 2007
  • A GFRP based composite blade was developed for a 2MW wind energy conversion system of type class IIA. The blade sectional geometry was designed to have a general shell-spar and shear web structure. The load cases specified in the IEC61400-1 international specification were considered. For withstanding all relevant extreme loads, the structural analysis for the complete blade was performed using a commercial FEM code. The static load carrying capacity, blade tip deflection and natural frequencies were evaluated to satisfy the strength and stability requirements in accordance with the IEC61400-1 and GL Regulations. The prototype blade was passed the structural proof test for GL certification.

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A Parametric Investigation Into the Aeroelasticity of Composite Helicopter Rotor Blades in Forward Flight (전진비행시 복합재료 헬리콥터 회전익의 공탄성에 대한 파라미터 연구)

  • 정성남;김경남;김승조
    • Journal of KSNVE
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    • v.7 no.5
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    • pp.819-826
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    • 1997
  • The finite element analyses of a composite hingeless rotor blade in forward flight have been performed to investigate the influence of blade design parameters on the blade stability. The blade structure is represented by a single cell composite box-beam and its nonclassical effects such as transverse shear and torsion-related warping are considered. The nonlinear periodic differential equations of motion are obtained by moderate deflection beam theory and finite element method based on Hamilton principle. Aerodynamic forces are calculated using the quasi-steady strip theiry with compressibility and reverse flow effects. The coupling effects between the rotor blade and the fuselage are included in a free flight propulsive trim analysis. Damping values are calculated by using the Floquet transition matrix theory from the linearized equations perturbed at equilibrium position of the blade. The aeroelastic results were compared with an alternative analytic approch, and they showed good correlation with each other. Some parametric investigations for the helicopter design variables, such as pretwist and precone angles are carried out to know the aeroelastic behavior of the rotor.

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Structural design and evaluation of a 3MW class wind turbine blade

  • Kim, Bum-Suk
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.2
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    • pp.154-161
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    • 2014
  • This research presents results of structural designs and evaluations for 3MW Wind Turbine Blade by FEM analysis. After the GFRP model was designed as a baseline model, failure check by Puck's failure criterion and buckling analysis were accomplished to verify safety of wind turbine blade in the critical design load case. Moreover, applicability of two kinds of carbon spar cap model, was studied by comparing total mass, price and tip deflection to the GFRP model. The results showed that the GFRP model had sufficient structural integrity in the critical design load case, and the carbon spar cap model could be a reasonable solution to reduce weights, tip deflections.

Novel approach for early damage detection on rotor blades of wind energy converters

  • Zerbst, Stephan;Tsiapoki, Stavroula;Rolfes, Raimund
    • Smart Structures and Systems
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    • v.14 no.3
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    • pp.419-444
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    • 2014
  • Within this paper a new approach for early damage detection in rotor blades of wind energy converters is presented, which is shown to have a more sensitive reaction to damage than eigenfrequency-based methods. The new approach is based on the extension of Gasch's proportionality method, according to which maximum oscillation velocity and maximum stress are proportional by a factor, which describes the dynamic behavior of the structure. A change in the proportionality factor can be used as damage indicator. In addition, a novel deflection sensor was developed, which was specifically designed for use in wind turbine rotor blades. This deflection sensor was used during the experimental tests conducted for the measurement of the blade deflection. The method was applied on numerical models for different damage cases and damage extents. Additionally, the method and the sensing concept were applied on a real 50.8 m blade during a fatigue test in the edgewise direction. During the test, a damage of 1.5 m length was induced on the upper trailing edge bondline. Both the initial damage and the increase of its length were successfully detected by the decrease of the proportionality factor. This decrease coincided significantly with the decrease of the factor calculated from the numerical analyses.

Fluid-Oscillation Coupled Analysis for HAWT Rotor Blade (One Degree of Freedom Weak Coupling Analysis with Hinge-Spring Model)

  • Imamura, Hiroshi;Hasegawa, Yutaka;Murata, Junsuke;Chihara, Sho;Takezaki, Daisuke;Kamiya, Naotsugu
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.3
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    • pp.197-205
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    • 2009
  • Since large-scale commercial wind turbine generator systems such as MW-class wind turbines are becoming widely operated, the vibration and distortion of the blade are becoming larger and larger. Therefore the soft structure design instead of the solid-design is one of the important concepts to reduce the structural load and the cost of the wind turbine rotors. The objectives of the study are development of the fluid-structure coupled analysis code and evaluation of soft rotor-blade design to reduce the unsteady structural blade load. In this paper, fluid-structure coupled analysis for the HAWT rotor blade is performed by free wake panel method coupled with hinge-spring blade model for the flapwise blade motion. In the model, the continuous deflection of the rotor blade is represented by flapping angle of the hinge with one degree of freedom. The calculation results are evaluated by comparison with the database of the NREL unsteady aerodynamic experiment. In the analysis the unsteady flapwise moments in yawed inflow conditions are compared for the blades with different flapwise eigen frequencies.

A Study on the Coupled Shaft-Torsional and Blade-Bending Vibrations in the Flexible Rotor-Coupling-Blade System (유연체 로터-커플링-블레이드 시스템의 로터 축과 블레이드의 연성 진동에 관한 연구)

  • Lee, Sun-Sook;Oh, Byung-Young;Yoon, Hyung-Won;Cha, Seog-Ju;Na, Sung-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.221-226
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    • 2005
  • In this paper, a dynamic model for the rotor shaft-coupling-blade system is developed. The blades are attached to a disk and driven by an electric motor shaft which is flexible in torsion. We assumed that the shaft torsional flexibility is lumped in the flexible coupling which is usually adopted in rotor systems. The Lagrangian approach with the small deformation theory for both blade-bending and shaft-torsional deformations is employed for developing the equation of the motion. The assumed modes method is used for estimating the blade transverse deflection. The numerical results highlight the effects of both structural damping of the system and the torsional stiffness of the flexible coupling to the dynamic response of the blade. The results showed strong coupling between the blade bending and shaft torsional vibrations in the form of inertial nonlinearif, stiffness hardening and softening.

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A Study on the Coupled Shaft-torsional and Blade-bending Vibrations in the Flexible Rotor-coupling-blade System (유연체 로터-커플링-블레이드 시스템의 로터 축과 블레이드의 연성 진동에 관한 연구)

  • Oh, Byung-Young;Lee, Sun-Sook;Yoon, Hyungwon;Cha, Seog-Ju;Na, Sungsoo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.9 s.102
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    • pp.1023-1029
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    • 2005
  • In this paper, a dynamic model for the rotor shaft-coupling-blade system was developed. The blades are attached to a disk and driven by an electric motor shaft which is flexible in torsion. We assumed that the shaft torsional flexibility was lumped in the flexible coupling which is usually adopted in rotor systems. The Lagrangian approach with the small deformation theory for both blade-bending and shaft-torsional deformations was employed for developing the equation of the motion. The Assumed Modes Method was used for estimating the blade transverse deflection. The numerical results highlight the effects of both structural damping of the system and the torsional stiffness of the flexible coupling to the dynamic response of the blade. The results showed strong coupling between the blade bending and shaft torsional vibrations in the form of inertial nonlinearity, stiffness hardening and softening.

Structural Design of a 750kW Composite Wind Turbine Blade (750kW급 풍력발전기용 복합재 블레이드의 구조설계)

  • Jung C.K.;Park S.H.;Han K.S.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.18-21
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    • 2004
  • A GFRP based composite blade was developed for a 750kW wind energy conversion system of type class I. The blade sectional geometry was designed to have a general shell-spar structure. The load cases specified in the IEC61400-1 international specification were considered. For withstanding all relevant extreme loads, the structural analysis for the complete blade was performed using a commercial FEM code. The static load carrying capacity, buckling stability, blade tip deflection and natural frequencies at various rotational speeds were evaluated to satisfy the strength requirements in accordance with the IEC61400-1 and GL Regulations. For designing a lightweight blade, the thickness and the lay-up pattern of the skin-foam sandwich structures were optimized iteratively using the DOT program T-bolts were used for joining the blade root and the hub, which were modeled using a 3D FE volume model. In order to confirm the safety of the root connection, the static stresses of the thick root laminate and the steel. bolts were predicted by taking account of the bolt pretension and the root bending moments. The calculated stresses were compared with the material strengths.

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Improvement of Design by Structural Test for 750㎾ HAWT Composite Blade (750㎾급 수평축 풍력발전용 복합재 회전날개의 구조 시험을 통한 설계개선에 관한 연구)

  • 공창덕;정종철
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.1
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    • pp.22-29
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    • 2000
  • In this study, the 750㎾ scale composite blade for the horizontal axis wind turbine system was designed and manufactured, and it was tested and evaluated by the specific structural test rig. In the test, it was found that local bucklings at the trailing edge of the blade and excessive deflections at the blade tip were happened. In order to solve these problems, the design of blade structure was modified. after improving the design, the abrupt change of deflection at the blade tip was reduced by smooth variation of the spar thickness and the local buckling was removed by extending the web length. The modified design was analyzed by the FEM, the safety and stability of th blade structure.

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A Study on Structural Design and Test of 500W Class Micro Scale Composite Wind Turbine Blade (초소형 풍력터빈 복합재 블레이드 구조 설계에 관한 연구)

  • Gong, Chang-Deok;Kim, Ju-Il
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.190-193
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    • 2005
  • The purpose of the present study is to design a 500W-class micro scale composite wind turbine blade. The blade airfoil of FFA-W3-211 was selected to meet Korean weather condition. The skin-spar-f Dam sandwich type structure was adopted for improving buckling and vibration damping characteristics. The design loads were determined at wind speed of 25m/s. and the structural analysis was performed to confirm safety and stability from strength. buckling and natural frequency using the finite element code. NISA II [6]. The prototype was manufactured using the hand-lay up method and it was experimently tested using the sand bag loading method. In order to evaluate the design results. it was compared with experimental results. According to comparison results. the estimated results such as compressible stress. max tip deflection natural frequency and buckling load factor were well agreed with the experimental results.

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