• 제목/요약/키워드: Binder process

검색결과 500건 처리시간 0.028초

Machine learning models for predicting the compressive strength of concrete containing nano silica

  • Garg, Aman;Aggarwal, Paratibha;Aggarwal, Yogesh;Belarbi, M.O.;Chalak, H.D.;Tounsi, Abdelouahed;Gulia, Reeta
    • Computers and Concrete
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    • 제30권1호
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    • pp.33-42
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    • 2022
  • Experimentally predicting the compressive strength (CS) of concrete (for a mix design) is a time-consuming and laborious process. The present study aims to propose surrogate models based on Support Vector Machine (SVM) and Gaussian Process Regression (GPR) machine learning techniques, which can predict the CS of concrete containing nano-silica. Content of cement, aggregates, nano-silica and its fineness, water-binder ratio, and the days at which strength has to be predicted are the input variables. The efficiency of the models is compared in terms of Correlation Coefficient (CC), Root Mean Square Error (RMSE), Variance Account For (VAF), Nash-Sutcliffe Efficiency (NSE), and RMSE to observation's standard deviation ratio (RSR). It has been observed that the SVM outperforms GPR in predicting the CS of the concrete containing nano-silica.

세라믹 바인더 제조공정의 알루미노실리케이트계 원료 적용 시스템 및 세라믹 바인더 물성개발 (Development of Production System and Properties of Ceramic Binder using Aluminosilicate Raw Material)

  • 박철;조성형;김경수;임채용
    • 시멘트 심포지엄
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    • 통권49호
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    • pp.25-26
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    • 2022
  • 화력발전소에서 발생하는 석탄회의 경우 콘크리트용 혼합재 용도 이외 잔재물은 대부분 폐기/매립되고 있는 실정이다. 매립되고 있는 석탄회도 시멘트용 원료로 대체 사용이 가능하나, 해수접촉에 의한 염소함량 및 수분 제어가 필수적이다. 따라서 본 연구에서는 매립 석탄회의 시멘트 원료 활용을 위한 제반 공정 기술개발을 추진 중에 있다.

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무기 공정 모래 재생 처리에서의 습식 처리 조합과 배소 조건 검토 (Examination of Wet Process Comnibation and Thermal Reclamation Condition in Sand Reclamation of Inorganic Binder Process)

  • 오구스 류야;다나카 요시키;토모치카 하야토
    • 한국주조공학회지
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    • 제43권5호
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    • pp.260-263
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    • 2023
  • 이 보고서에서는 무기 공정에서의 무기 인공 재생 모래의 특성을 중심으로 다음과 같이 정리할 수 있다. 1) ICP 발광 분광 분석을 통한 재생 모래의 Na+ 용출량, TP 휨강도 및 충전 밀동에는 높은 상관 관계가 확인되었다. 2) 현행 재생 방법 대비, 습식 연마 처리를 첨가함으로써 잔류 점결재가 제거되고 Na+ 용출량이 저감된 결과, 재생 모래의 TP 휨강도를 보다 개선 가능한 것이 확인되었다. 3) 재생 처리 공정 순서를 건식 연마 → 습식 연마 → 배소 처리로 함으로써, 가장 Na+ 용출량이 낮고, 높은 휨강도를 얻을 수 있는 것이 확인되었다. 4) 습식 연마 단계를 거치지 않고 배소 처리 온도와 처리 시간을 궁리함으로써 충분한 품질의 재생 모래를 얻을 수 있는 가능성이 시사되었다. 마지막으로, 무기 공정은 유기 공정에 비해 압도적으로 냄새가 적고 생산성이 높으며 인공 모래와의 병용을 통한 재생 처리시의 폐기물량 저감, 주조품의 고품질화 등 이점이 기대되는 공정이다.

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3DP 공정을 이용한 오피스용 임의형상 제작시스템 에 관한 연구 (SFFS) (A Study of SFFS for Office Type using Three-dimensional Printing Process)

  • 이원희;김동수;이택민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1128-1131
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    • 2004
  • SFF(solid freeform fabrication) is another name of RP(rapid prototyping). The SFFS for office type wishes to develop system that can produce small object such as hand phone, cup, accessory etc. with high speed, and also intend suitable system in office environment by compact design, and buy easily by inexpensive price. As can manufacture high speed in existent SFF process technology, representative process that have competitive power in price is 3DP (three dimensional printing) technology. The 3DP technology is way to have general two dimensional printing technology and prints to three dimension, is technology that make three-dimensional solid freeform that want binder doing jetting selectively on powder through printer head. We designed and manufactured SFFS for office based on 3DP process technology design and manufactured, and composed head system so that use 3 printer heads at the same time to improve the fabrication speed of system. We used printer head of INCJET company and cartridge used HP45 series model who can buy easily in general city. And we directly fabricated three dimensional solid freeform using developed SFFS for office type.

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Optimization of Process Condition for Fe Nano Powder Injection Molding

  • Oh, Joo Won;Lee, Won Sik;Park, Seong Jin
    • 한국분말재료학회지
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    • 제24권3호
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    • pp.223-228
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    • 2017
  • Nanopowders provide better details for micro features and surface finish in powder injection molding processes. However, the small size of such powders induces processing challenges, such as low solid loading, high feedstock viscosity, difficulty in debinding, and distinctive sintering behavior. Therefore, the optimization of process conditions for nanopowder injection molding is essential, and it should be carefully performed. In this study, the powder injection molding process for Fe nanopowder has been optimized. The feedstock has been formulated using commercially available Fe nanopowder and a wax-based binder system. The optimal solid loading has been determined from the critical solid loading, measured by a torque rheometer. The homogeneously mixed feedstock is injected as a cylindrical green body, and solvent and thermal debinding conditions are determined by observing the weight change of the sample. The influence of the sintering temperature and holding time on the density has also been investigated. Thereafter, the Vickers hardness and grain size of the sintered samples have been measured to optimize the sintering conditions.

Development of Treatment Process for Residual Coal from Biosolubilization

  • Rifella, Archi;Shaur, Ahmad;Chun, Dong Hyuk;Kim, Sangdo;Rhim, Young Joon;Yoo, Jiho;Choi, Hokyung;Lim, Jeonghwan;Lee, Sihyun;Rhee, Youngwoo
    • 청정기술
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    • 제24권2호
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    • pp.119-126
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    • 2018
  • This study introduced a treatment process that was developed to treat Indonesian low-rank coal with high-ash content, which has the same characteristics as residual coal from the biosolubilization process. The treatment process includes separation of ash, solid-liquid separation, pelletizing, and drying. To reduce the ash content, flotation was performed using 4-methyl-2-pentanol (MIBC) as frother, and kerosene, waste oil, and cashew nut shell liquid (CNSL) as collectors. The increasing amount of collector had an effect on combustible coal recovery and ash reduction. After flotation, a filter press, extruder, and an oven drier were used to make a dried coal pellet. Then another coal pellet was made using asphalt as a binder. The compressive strength and friability of the coal pellets were tested and compared.

분무 건조법에 의한 프라즈마 용사를 Cr$_2$O$_3$조립 분말 제조 (Fabrication of Agglomerated Cr$_2$O$_3$ Powder for Plasma Spray Coating by Spray Drying Process)

  • 이동원
    • 한국분말재료학회지
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    • 제5권1호
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    • pp.28-34
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    • 1998
  • Plasma sprayed ceramic coatings are widely used in various industrial fields to improve their properties or to reduce the production cost. The ceramic powders for plasma spray coating have been mainly manufactured by spray drying or fused+crushed process. In this study, chromium oxide which has better mechanical properties than those of the other ceramic was selected and agglomerated chromium oxide powders for plasma spray coating were produced by spray drying process with a various processing condition. The large hollow powders and the harsh surfaced powders are formed at high slurry feed rate more than 163 g/min. and low binder concentration less than 2wt%, respectively. These powders cause the considerable decrease of flowability and apparent density. The powders produced by spray drying process have the spherical shape with the mean size of 45 ${\mu}m$, but these are shown lower apparent density and flowability than the powders produced by fused+crushed powders. The plasma spray coated layers by spray dried powders are shown a different microstructure with that by fused+crushed powders in porosity shape, but their properties such as density, hardness and bond strength are similar.

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고온 수전해 전해질 막의 제막조건에 따른 미세구조 분석 (Microstructure Analysis with Preparation Condition of Electrolyte Membrane for High Temperature Electrolysis)

  • 최호상;손효석;황갑진;배기광
    • 한국수소및신에너지학회논문집
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    • 제17권2호
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    • pp.141-148
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    • 2006
  • This study was carried out to analyze the microstructure characteristics of electrolyte membrane through XRD, SEM and AC impedance measurement for using in high temperature steam electrolysis(HTE). It was investigated that thermal stability and electric characteristics by sintering condition using dry and wet process, and confirmed growth of particle and density change by sintering temperature. The sintering temperature and behavior had an effect on the relative density of the ceramic and the average grain size. The more amount of dispersant in organic compound increase, the more the density increased. But the binder was shown opposite phenomenon. It was analyzed that electrolyte resistance and electrical characteristics using AC impedance. The electrical properties of YSZ grain boundary changed with the sintering temperature.

Photosensitive Barrier Rib Paste and Materials and Process

  • Park, Lee-Soon;Kim, Soon-Hak;Jang, Dong-Gyu;Kim, Duck-Gon;Hur, Young-June;Tawfik, Ayman
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2005년도 International Meeting on Information Displayvol.II
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    • pp.823-827
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    • 2005
  • Barrier ribs in the plasma display panel (PDP) function to maintain the discharge space between the glass plates as well as to prevent optical crosstalk. Patterning of barrier ribs is one of unique processes for making PDP. Barrier ribs could be formed by screen-printing, sand blasting, etching, and photolithographic process. In this work photosensitive barrier rib pastes were prepared by incorporating binder polymer, solvent, functional monomers photoinitiator, and barrier rib powder of which surface was treated with fumed silica particles. Studies on the function of materials for the barrier rib paste were undertaken. After optimization of paste formulation and photolithographic process, it was applied to the photosensitive barrier rib green sheet and was found that photolithographic patterning of barrier ribs could be formed with good resolution up to $110{\mu}m$ height and $60{\mu}m$ width after sintering.

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고정입자패드를 이용한 사출금형의 나노 폴리싱에 관한 연구 (A Study on Nano-polishing of Injection Molds using Fixed Abrasive Pad)

  • 최재영;김호윤;박재홍;정해도;서헌덕
    • 한국정밀공학회지
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    • 제19권10호
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    • pp.212-220
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    • 2002
  • The finishing process for die and mold manufacturing is very important because it influences the final quality of products. Injection molds need higher quality surface than general purpose dies and molds. Conventional polishing can not make mold surface down to nanometer roughness efficiently because of their loading and glazing. This paper focused on the development of fixed abrasive pad using water swelling mechanism of polymer binder network. Self-conditioning was recognized as the long term polishing stabilization tool without any loading or glazing because water makes fixed abrasives free by swelling of the pad. Consequently, stable nano-polishing process has been applied on the injection mold, from the experimental results with polished surface roughness of Ra 15.1nm on STD-11 die steel.