• 제목/요약/키워드: Binary alloys

검색결과 109건 처리시간 0.022초

Al-Si-Mg-Cu 합금계의 열간 균열 특성 평가방법에 관한 연구 (Evaluation of Hot Tear Susceptibility of Al-Si-Mg-Cu Alloy System)

  • 손광석;박태은;김진수;강성민;김동규
    • 대한금속재료학회지
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    • 제48권5호
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    • pp.436-444
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    • 2010
  • The hot tear susceptibility of Al alloys was investigated by using a constrained-rod mold designed to quantify 8 types of tear tendency. The severity of the crack was scored by 5 grades on a scale of 0 to 4, with 0 being "no crack formed" and 4 being "complete separation by crack". The Hot Tear Susceptibility index (HTS) which consists of crack type scores and position scores, was proposed to compare the hot tear tendency of Al alloys. A356.0 cast alloy and AA6061 wrought Al alloy showed an HTS value of 27.5 and 53 respectively. The effects of Si, Cu, and Mg content on hot tear tendency were also investigated with a constrained-rod mold. The variation of HTS values with alloying elements represents similar behavior in the variation of the solidification range in a pseudo binary phase diagram.

리튬이차전지용 Si-M (M : Cr, Ni) 합금 음극의 미세구조와 전기화학적 특성 (Microstructures and Electrochemical Properties of Si-M (M : Cr, Ni) as Alloy Anode for Li Secondary Batteries)

  • 이성현;성재욱;김성수
    • 전기화학회지
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    • 제18권2호
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    • pp.68-74
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    • 2015
  • 본 실험에서는 리튬이차전지의 고용량 음극활물질로 주목받는 Si 합금의 부피팽창을 억제하기 위한 방법의 하나인 비활성-matrix상을 이용하고, 상태도를 이용하여 동일한 용량을 발현하는 Si계 이원계 합금 (Cr-Si, Ni-Si) 조성에서의 미세구조 및 전기화학적 특성을 비교/분석하였다. 급속응고공정(Rapid Solidification Process, Melt-spinning법)를 이용하여 동일조건하에서 리본 모양의 합금을 제작하였고, 제작된 리본합금은 동일조건에서 분쇄하여 X-선회절 (X-Ray Diffraction) 분석을 실시하였다. XRD 분석 결과, 상태도에서 예측된 것과 같이, 두 합금 모두 Si 상 및 비활성-matrix상($CrSi_2$$NiSi_2$)이 관찰되었으며, 이외의 제3의 상은 관찰되지 않았다. 또한, 주사전자현미경(SEM, Scanning Electron Microscope) 및 투과전자현미경-에너지분산분광법(TEM-EDS, Transmission Electron Microscopy - Energy Dispersive X-ray Spectroscopy)으로 미세구조를 살펴본 결과 Cr-Si 합금의 미세구조가 Ni-Si 합금보다 fine한 것을 알 수 있었고 이것은 상태도로부터 예측 가능하였다. 두 합금 조성에서 미세구조에 따른 전기화학적 특성을 비교 평가하기 위해 코인형 하프셀과 풀셀로 충방전 실험을 진행하였고 이와 별도로, 전극의 두께변화 측정이 가능하게 설계된 시험셀을 이용하여 반응 중 Si의 수축팽창을 측정하였다. coarse한 미세구조를 가진 Ni-Si 합금보다 fine한 미세구조를 갖는 Cr-Si 합금의 전극팽창이 비교적 잘 억제됨을 확인하였고, 충방전에 따른 수명 내구성도 우수함을 확인하였다. 이런 결과들로부터 합금의 조성에 따른 미세구조, 체적변화 및 전기화학적 열화와의 연관성을 유추할 수 있었다.

이성분계 금속합금($MoRu_3$, $MoRh_3$)의 합성 및 구조분석 (Synthesis and Structural Analysis of Binary Alloy ($MoRu_3$, $MoRh_3$))

  • 박용준;이종규;김종구;김정석;지광용
    • 분석과학
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    • 제11권3호
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    • pp.189-193
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    • 1998
  • 조사후 핵연료의 용해실험 다음에 잔류된 불용성 잔유물을 구성하는 Mo, Ru, Rh 등의 원소로 이루어진 이성분계 합금인 $MoRu_3$$MoRh_3$을 아르곤 아아크로를 이용하여 $1700^{\circ}C$ 이상의 고온에서 합성하였다. 이들 합금의 정확한 구조와 결정격자상수는 ICDD(International Centre for Diffraction Data)에서 제작되는 분말회절수집철(JCPDS files) 등에 수록된 바가 없다. X선 회절분석결과 이들 두 합금은 육방밀집구조와 $P6_3/mmc$의 공간군을 갖는 $WRh_3$의 구조와 매우 유사한 것으로 나타났다. 이 화합물들의 격자상수, a와 c는 최소자승법을 이용하여 구하였다. 또한 XPS로 분석을 통하여 이들의 표면을 조사한 결과 금속 표면이 실온에서 공기와 접촉하였을 때 여러 구성성분 중에서 Mo(0)가 Mo(6+)로 산화되는 것을 확인하였는데, 아르곤이온으로 표면을 15분 정도 sputtering 하여 Mo(6+)층을 제거할 수 있었다. 합금의 구성성분 중, Mo, Ru, Rh 원소에서 내부 전자들의 결합에너지에는 커다란 변화가 없는 것으로 나타났다. 이들 화합물들의 자화율을 측정해 본 결과 2~300 K 범위에서 전형적인 Pauli-paramagnetic 행동을 보여주었다.

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Electron Microscope Analyses of Self-aligned HgTe Nanocrystallites Induced by Controlled Precipitation Technique

  • Lee, Man-Jong
    • Transactions on Electrical and Electronic Materials
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    • 제3권3호
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    • pp.8-13
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    • 2002
  • Controlled precipitation of quasi-binary semiconductor system is newly proposed as an effective and reliable technique for the formation of well-defined and crystallographically aligned semiconductor nanostructures. Using HgTe-PbTe quasi-binary semiconductor system, self-aligned HgTe nanocrystallites distributed three dimensionally within PbTe matrix were successfully formed by the simple three step heat treatment process routinely found in age hardening process of metallic alloys. Examination of the resulting nano precipitates using conventional transmission electron microscopy (CTEM) and high resolution TEM (HRTEM) reveals that the coherent HgTe precipitates form as thin discs along the (100) habit planes making a crystallographic relation of {100}$\_$HgTe///{100}$\_$PbTe/ and [100]$\_$HgTe///[100]$\_$PbTe/. It is also found that the precipitate undergoes a gradual thickening and a faceting under isothermal aging up to 500 hours without any noticeable coarsening. These results, combined with the extreme dimension of the precipitates (4-5 nm in length and sub-nanometer in thickness) and the simplicity of the formation process, leads to the conclusion that controlled precipitation is an effective method for preparing desirable quantum-dot nanostructures.

급속응고된 비정질 Zr-Be 합금 용가재를 이용한 Zircaloy-4의 브레이징 특성 (Brazing Characteristics of Zircaloy-4 Using Rapidly Solidified Amorphous Zr-Be Alloy Filler Metals)

  • 김상호;고진현;박춘호;김성규
    • 한국재료학회지
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    • 제12권2호
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    • pp.140-145
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    • 2002
  • This study was conducted to investigate the brazing characteristics between Zircaloy-4 nuclear fuel cladding tubes and bearing pads with filler metals of amorphous $Zr_{1-x}Be_x$(0.3$\leq$x$\leq$0.5) binary alloy, in which they were produced in the ribbon form by the melt-spinning metod. The crystallization behavior, stability, hardness and micro-structure of brazed zone were examined by X-ray diffraction, differential scanning calorimetry, micro-Vickers hardness test, optical microscopy, and transmission electron microscopy. $Zr_{1-x}Be_x$(0.3$\leq$x$\leq$0.4) amorphous alloys were crystallized to $\alpha$-Zr with increasing the temperature, and the rest were transformed to ZrBe$_2$at higher temperatures. On the other hand, $Zr_{1-x}Be_x$(0.4$\leq$x$\leq$0.5) amorphous alloys were crystallized to $\alpha$-Zr and ZrBe$_2$, simultaneously. The thickness of the layer brazed with amorphous alloy was increased with increasing the beryllium content due to the higher diffusion of Be. The morphology of brazed layer with PVD Be filler metal showed dendrite while that brazed with amorphous alloys appeared globular. Micro-Vickers hardness of brazed zone increased as the beryllium content of filler metal was decreased.

TiFe 공정합금의 미소합금 첨가에 따른 미세구조 변화 및 기계적 물성 (Influence of Minor Element on Microstructure and Mechanical Properties of TiFe Ultrafine Eutectic Alloys)

  • 이찬호;조재혁;문상철;김정태;여은진;김기범
    • 한국재료학회지
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    • 제22권11호
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    • pp.615-619
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    • 2012
  • Recently, ultrafine grained (ufg, typically 100 > d > 500 nm) Ti-Fe eutectic materials have been highlighted due to their extraordinarily high strength and good abrasion resistance compared to conventional coarse grained (cg, d > $1{\mu}m$) materials. However, these materials exhibit limited plastic strain and toughness during room temperature deformation due to highly localized shear strain. Several approaches have been extensively studied to overcome such drawbacks, such as the addition of minor elements (Sn, Nb, Co, etc.). In this paper, we have investigated the influence of the addition of Gd and Y contents (0.3-1.0 at.%) into the binary Ti-Fe eutectic alloy. Gd and Y are chosen due to their immiscibility with Ti. Microstructural investigation reveals that the Gd phase forms in the eutectic matrix and the Gd phase size increases with increasing Gd content. The improvement of the mechanical properties is possibly correlated to the precipitation hardening. On the other hand, in the case of Ti-Fe-Y alloys, with increasing Y contents, primary phases form and lamellar spacing increases compared to the case of the eutectic alloy. Investigation of the mechanical properties reveals that the plasticity of the Ti-Fe-Y alloys is gradually improved, without a reduction of strength. These results suggest that the enhancement of the mechanical properties is closely related to the formation of the primary phase.

Thermoelectric characteristics depend on compositions of $Bi_2Te_3$ in mixed alloy with PbTe

  • Jung, Kyoo-Ho;Yim, Ju-Hyuk;Kim, Jin-Sang
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 춘계학술회의 초록집
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    • pp.11-11
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    • 2010
  • In order to design for nano structured materials with enhanced thermoelectric properties, the alloys in the pseudo-binary $Bi_2Te_3$-PbTe system were investigated for their micro structure and thermal properties. For this synthesis the liquid alloys were cooled by water quenching method. The micro structure images were taken by using electron probe micro analyzer (EPMA). Dendritic and lamellar structures were clearly observed with the variation in the composition ratio between $Bi_2Te_3$ and PbTe. It was confirmed that a metastable compounds is $PbBi_2Te_4$ in the The $Bi_2Te_3$-PbTe system. The change in the composition increasing $Bi_2Te_3$ ratio causes to change structure from dendritic to lamellar. Seebeck coefficient of alloys 5 which the mixture rate of $Bi_2Te_3$ is 83% was measured as the highest value. In contrast, the others decreased by increasing $Bi_2Te_3$. n-type characteristics was observed at all condition except alloy 6 which $Bi_2Te_3$ ration is 91%. The power factors of all samples were calculated with Seebeck coefficient and resistivity. Also the thermal conductivity was measured by using laser flash analyzer (LFA). In this work, the microstructures and thermal properties have been measured as a function of ratio of $Bi_2Te_3$ in the $Bi_2Te_3$-PbTe system.

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빌렛 형상 제어를 통한 Mg-5Bi 합금 압출재의 조직 균일도 및 기계적 물성 변화 (Variation in Microstructural Homogeneity and Mechanical Properties of Extruded Mg-5Bi Alloy Via Controlling Billet Shape)

  • 진상철;차재원;박성혁
    • 소성∙가공
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    • 제31권6호
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    • pp.344-350
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    • 2022
  • Extruded Mg-Bi binary alloys are known to have an undesirable bimodal grain structure containing a large amount of coarse unrecrystallized grains. Accordingly, to improve the microstructural homogeneity of extruded Mg-Bi alloys, it is necessary to promote the dynamic recrystallization (DRX) behavior during hot extrusion. An effective way to promote DRX is an increase in nucleation sites for DRX through a pre-deformation process before extrusion, such as cold pre-forging and hot pre-compression. However, the application of these pre-deformation processes increases the cost of final extruded Mg products because of an increase in energy consumption and decrease in productivity. Therefore, a low-cost new continuous process with high productivity is required to improve the microstructural homogeneity and mechanical properties of extruded Mg alloys without a drastic increase in the entire process cost. This study proposes a new extrusion method using an extrusion billet with a truncated cone shape (i.e., tapered billet) instead of a conventional extrusion billet with a cylindrical shape. When the hot extrusion of a Mg-5Bi alloy is conducted using the tapered billet, the DRX behavior during extrusion is considerably promoted. The DRX fraction and average grain size of the extruded alloy significantly increase and decrease from 65% to 91% and from 225 ㎛ to 49 ㎛, respectively. Consequently, the extruded Mg-5Bi alloy fabricated using the tapered billet has a finer homogeneous grain structure and higher tensile elongation than the extruded counterpart fabricated using the cylindrical billet.

아공정, 공정, 과공정 조성의 Al-Cu 주조합금에서의 Y2O3 분말의 분산 거동에 대한 연구 (An Investigation of Dispersion Behavior of Y2O3 Ceramic Particles in Hypo, Eutectic and Hyper Binary Al-Cu Cast Alloys)

  • 박진주;김광호;홍성모;이상훈;이민구;이창규
    • 한국분말재료학회지
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    • 제14권2호
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    • pp.123-126
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    • 2007
  • In this work, the dispersion behavior of $Y_2O_3$ particles in binary aluminum (Al)-copper (Cu) cast alloy was investigated with respect to Cu contents of 20 (hypoeutertic), 33 (eutectic) and 40 (hypereutectic) wt.%. In cases of hypo and hypereutectic compositions, SEM images revealed that the primary Al and ${\theta}$ phases were grown up at the beginning, respectively, and thereafter the eutectic phase was solidified. In addition, it was found that some of $Y_2O_3$ particles can be dispersed into the primary Al phase, but none of them are is observed inside the primary 6 phase. This different dispersion behavior of $Y_2O_3$ particles is probably due to the difference in the val- ues of specific gravity between $Y_2O_3$ particles and primary phases. At eutectic composition, $Y_2O_3$ particles were well dispersed in the matrix since there is few primary phases acting as an impediment site for particle dispersion during solidification. Based on the experimental results, it is concluded that $Y_2O_3$ particles are mostly dispersed into the eutectic phase in binary Al-Cu alloy system.

Ti-30Ta-(3~15)Nb 합금에 HA/Ti 복합 코팅한 표면의 교류임피던스 특성 (A.C. Impedance Properties of HA/Ti Compound Layer coated Ti-30Ta-(3~15)Nb Alloys)

  • 정용훈;이호종;문영필;박근형;장승현;손미경;최한철
    • 한국표면공학회지
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    • 제41권5호
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    • pp.181-188
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    • 2008
  • A.C. impedance properties of HA/Ti compound layer coated Ti-30Ta-($3{\sim}15$)Nb alloys have been studied by electrochemical method. Ti-30Ta binary alloys contained 3, 7, 10 and 15 wt% Nb were manufactured by the vacuum furnace system. And then specimen was homogenized at $1000^{\circ}C$ for 24 hrs. The sample was cut and polished for corrosion test and coating. It was coated with HA/Ti compound layer by magnetron sputter. The non-coated and coated morphology of Ti alloy were analyzed by X-ray diffractometer (XRD), energy X-ray dispersive spectroscopy (EDX) and filed emission scanning electron microscope (FE-SEM). The corrosion behaviors were investigated using A.C. impedance test (PARSTAT 2273, USA) in 0.9% NaCl solution at $36.5{\pm}1^{\circ}C$. Ti-30Ta-($3{\sim}15\;wt%$)Nb alloys showed the ${\alpha}+{\beta}$ phase, and $\beta$ phase peak was predominantly appeared in the case of increasingly Nb contents. The microstructures of Ti alloy were transformed from needle-like structure to equiaxed structure as Nb content increased. From the analysis of coating surface, HA/Ti composite surface uniformed coating layer with 750 nm thickness. The growth directions of film were (211), (112), (300) and (202) for HA/Ti composite coating on the surface after heat treatment at $550^{\circ}C$, whereas, the growth direction of film was (110) for Ti coating. The polarization resistance ($R_p$) of HA/Ti composite coated Ti-alloys were higher than those of the Ti and HA coated samples in 0.9% NaCl solution at $36.5{\pm}1^{\circ}C$. Especially, corrosion resistance of Ti-Ta-Nb system increased as Nb content increased.