• 소성∙가공
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• 제20권7호
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• pp.485-490
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• 2011

The application of helical gears in crucial parts of automotive transmissions has been steadily increasing due to their higher power transfer performance compared to spur gears. However, the traditional gear manufacturing methods such as hobbing and deburring require large cycle times with expensive production lines so that there have been intensive efforts trying to manufacture gears via forging processes. Although forging processes for spur and bevel type gears have been developed on the practical level, the manufacturing of helical gears is still dependent on the traditional cutting process. Therefore, this paper seeks to develop a cold forward extrusion process for the helical gear with the pitch diameter of 43.5mm and a helix angle of $18.4^{\circ}$. A forward extrusion process was used due to the relatively small diameter of the target geometry. The material deforming behavior influenced by the die geometry was examined by using CAE analysis. Finally, it was found that the helical gear manufactured by the developed extrusion process satisfied the dimensional accuracy and mechanical characteristics for automotive transmissions.

• 한국기계가공학회지
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• 제20권12호
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• pp.44-53
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• 2021

As environmental issues have emerged worldwide, emission gas regulations have been strengthened. In the construction machinery sector, studies have been actively conducted to utilize the power source of electric motors owing to the increasing demand for zero emissions. In this study, the gear specifications of an electric axle for construction machinery were selected by considering the specifications of the motor, gear tooth contact pattern, and face load factor. The gear strength evaluation was performed at the system level using the simulation model. The bending and contact strength of the spiral bevel gears and the bending strength of the planetary gear set showed a safety factor of 1 or more. However, the contact strength of the planetary gear set showed a safety factor of 0.92. Conservative results were derived by performing the analysis under the rated load condition of the motor. However, the ratio of the equivalent torque to the rated torque of the motor was 45% or less, hence, it was determined that no difficulties should arise regarding the durability of the axle.

• 한국산학기술학회논문지
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• 제9권2호
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• pp.327-332
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• 2008

본 논문에서는 반도체 소자와 디스플레이 패널의 제조공정에 사용되는 플라즈마 식각장비의 RF 정합특성을 개선하기 위한 모듈을 제안하였다. 구동부의 기구 중 베벨기어를 웜기어로 새롭게 설계 제작하고 제어부도 원칩 마이크로 프로세서를 이용하여 재구성하였다. 개발된 모듈은 기존의 정합장치보다 다양한 공정변수에 대한 능동적인 대처가 가능하고, 모터의 흐름현상 등을 개선함으로서 RF 정합특성이 개선되어, 플라즈마 식각공정의 생산성을 향상시킬 수 있음을 보였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 제7회 단조 심포지엄
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• pp.85-91
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• 2002

Of all the many types of machine elements which exist today, gears are among the most commonly used. Many researches have been done to manufacture helical gears by cold forging and extrusion. Although cold forging and extrusion were applied to some bevel, spur, and helical gears, problems in connection with reducing forming load and tool life still make it difficult for the related methods to be commercialized. In this study, focusing on reducing load in forming helical gears, extrusion of helical gears by a two-step process is proposed. The process is composed of an extrusion step of spur gears used as preform and a torsion step of the preform to make helical gears. Upper-bound analysis for the two-step process is performed and compared with results of experiments. The newly proposed method can be used as an advanced forming technique to remarkably reduce the forming load and replace the conventional forming process of helical gears.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.824-828
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• 2002

Of all the many types of machine elements which exist today, gears are among the most commonly used. Many researches have been done to manufacture helical gears by cold forging and extrusion. Although cold forging and extrusion were applied to some bevel, spur, and helical gears, problems in connection with reducing forming load and tool life still make it difficult for the related methods to be commercialized. In this study, focusing on reducing load in forming helical gears, extrusion of helical gears by a two-step process is proposed. The process is composed of an extrusion step of spur gears used as preform and a torsion step of the preform to make helical gears. Upper-bound analysis for the two-step process is performed and compared with results of experiments. The newly proposed method can be used as an advanced forming technique to remarkably reduce the forming load and replace the conventional forming process of helical gears.

• Journal of Advanced Marine Engineering and Technology
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• 제31권4호
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• pp.335-342
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• 2007

A propulsion and lift shafting system in an air cushion vehicle is flexible multi-elements system which consists of two aeroderivative gas turbines with own bevel gears, four stage lift fan reduction gear, two stage propulsion reduction gear air propellers and high capacity of lifting fans. In addition, the system includes the multi-branched shafting with multi-gas turbine engines and thin walled shaft with flexible coupling. Such a branched shafting system has very intricate vibrating characteristics and especially, the thin walled shaft with flexible couplings can lower the torsional natural frequencies of shafting system to the extent that causes a resonance in the range of operating revolution. In this study, to evaluate vibrational characteristics some analytical methods for the propulsion and lift shafting system are studied. The analysis, including natural frequencies and mode shapes, for five operation cases of the system is conducted using ANSYS code with a equivalent mass-elastic model.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 춘계학술대회 논문집
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• pp.42-47
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• 2007

The characteristics of the tool system give many effects into the costs and qualities for the finished components. Therefore, a tool life is one of the important issues on cold forging industry. However, since variables related with tool life are many complicated, the studies for solution should be investigated by the systematic research approach. The shape and process changes of die, the hardness changes of material and the tolerance of dies to decrease the die stress are analyzed by the FEM software. The heat-treatment of tool material is investigated to improve the tool life. Deep cryogenic treatment of tool steel is very efficient to improve the wear resistance due to the fine carbide. And, it is investigated that the shape and dimension of tool give effect into both tool life and quality of forged product..

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 추계학술대회 논문요약집
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• pp.67-67
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• 2003

자동차, 항공기, 산업기계, 운반기계, 철도차량, 공작기계 등 거의 모든 산업부문에서 사용되는 베벨기어의 냉간단조 공정 및 금형 설계를 위한 해석을 수행하였다. 소성가공에 의해 생산된 베벨기어는 기계적 성질이 우수하여 동력 전달장치의 수명연장 및 신뢰성, 소형화 등을 달성할 수 있으며 생산 원가 절감의 효과가 크기 때문에 냉간 단조의 공정설계는 매우 중요하다. 베벨기어의 단조에 대한 상계해석 결과는 금형 설계 시 프레스에 필요한 단조하중을 예측할 수 있으므로 프레스의 최적성형과 안전한 금형 설계를 도모할 수 있다. 따라서 본 연구에서는 베벨기어의 냉간 단조시의 내부 동적 가용속도 장을 제시하였고 단조하중, 금속유동 등을 계산하였다. 또한 강소성 유한요소해석을 동시에 수행하여 제시한 동적 가용속도장의 적절성을 비교 검토하였다. 본 연구의 결과는 베벨기어의 적절한 냉간 단조 성형공정 및 공정설계를 위한 기초자료로 활용될 수 있을 것이다.

• 소성∙가공
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• 제15권5호
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• pp.373-381
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• 2006

The key technologies necessary to develop and utilize a double-action link-type hydraulic die set for the enclosed die forging are presented in this paper. Various die sets for the enclosed die forging are investigated and the technologies necessary to develop and to utilize a double-action link-type hydraulic die set are introduced in detail with emphasis on the mechanism of the die set and its kinematical behaviors, the force transmission mechanism, the criterion on the enclosed die forging and its application, the forming load prediction and the stress distribution of the link. A double-action link-type hydraulic die set is developed and it is applied to the enclosed die forging of a bevel gear.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2001년도 하계학술대회 논문집
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• pp.203-206
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• 2001

A 30kw Dual rotor Turbines HAWT/VAWT combined wind turbine system that can drastically enhance the power production capability compared to conventional Single Rotor Turbine HAWT system. The combined system that takes advantage of strong point of both horizontal and vertical Axis wind turbine system developed by a venture firm KOWINTEC of Chonbuk national university. The HAWT/VAWT hybrid system has been successfully field tested and commercial operating since Feb. 12, 2001 in Hae-chang rest park, Bu-an county near the Sae Man-Kum Sea Dike. This paper will briefly describe the field test results performance and a special aerodynamic structure with bevel-planetary gear box of Dual Rotor Wind Turbine system.