• Title/Summary/Keyword: Bending work

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Development of a Process Sequence Determination Technique by Fuzzy Set Theory for Electric Product with Piercing and Bending Operations (퍼지셋을 이용한 퍼어싱 및 굽힘공정을 갖는 전기제품의 공정순서 결정기법 개발)

  • Kim J.H.;Kim Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.9 s.174
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    • pp.137-146
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    • 2005
  • This paper describes a research work to develop a computer-aided design for the product made by progressive working of bending and piercing. An approach to the system for progressive working is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of three main modules, which are input and shape treatment, flat pattern layout, strip layout modules. The system is designed by considering several factors, such as piercing and bending sequences by fuzzy set theory, complexities of blank geometry, punch profiles, and the availability of a press equipment. Strip layout drawing generated in the strip layout module is presented in 3-D graphic forms, including piercing and bending sequences with punch profiles divided into for external area. Results obtained using the modules enable the manufacturer for progressive working of electric products to be more efficient in this field.

An integrated process planning, die design and working system for blaking and bending of sheet metal product (박판제품의 블랭킹 및 굽힘 가공을 위한 통합적 공정 및 금형설계와 가공시스템)

  • Kim, J.H.;Choi, J.C.;Kim, C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.155-159
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    • 1998
  • This paper describes a research work of developing a computer-aided design and manufacturing (CAD-CAM) of irregular shaped sheet metal product for blanking or piercing and bending operation. An approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated form plasticity theories, experimental results and the empirical knowledge of field experts. This system has been written in AutoLIST on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules. the system is designed by considering several factors, such as material and thickness of product, complexities of blank geometry and punch profile, diameter and material of a wire, and availability of press. This system is capable of unfolding a formed sheet metal to give flat pattern and automatically account for the adjustment of bending allowances to match tooling requirements by checking dimensions and generating NC data automatically according to drawings of die-layout module. Results carried out in each module will provide efficiencies to the designer and the manufacture of blanking or piercing and bending die in this field.

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An Automated Process Planning System for Progressive Working of Electric Products (전기제품의 프로그레시브 가공을 위한 공정설계 자동화 시스템)

  • Kim, J. H.;Kim, C.;Choi, J. C.
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.8
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    • pp.198-206
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    • 2000
  • This paper describes a research work of developing automated progressive process planning system for working electric products. An approach to the CAD system in based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of three main modules which are input and shape treatment flat pattern layout and strip layout module. Based on knowledge-based rules the system is design by considering several factors such as radius and angle of bend material and thickness of product complexities of blank geometry and punch profile bending sequence and availability of press. Strip layout drawing automatically generated by piercing with punch profiles divided into for external area is simulated in 3-D graphic forms including bending sequences for the product with piercing and bending. Results obtained using the modules enable the manufacture of electronic products to be more efficient in this field.

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Evaluation of Static Bending Properties for Some Domestic Softwoods and Tropical Hardwoods Using Sonic Stress Wave Measurements (응력파(應力波) 측정(測定)에 의(依)한 수종(數種)의 국산(國産) 침엽수재(針葉樹材) 및 열대(熱帶) 활엽수재(闊葉樹材)의 휨성질(性質) 평가(評價))

  • Lee, Do-Sik;Jo, Jae-Sung;Kim, Gyu-Hyeok
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.1
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    • pp.8-14
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    • 1997
  • Stress wave velocity, wave impedance, and stress wave elasticity of small, clear bending specimens of five domestic softwoods (Pinus densiflora, Pinus koraiensis, Chamaecyparis obtusa, Cryptomeria japonica, and Larix leptolepis) and four tropical hardwoods(Kempas, Malas, Taun, and Terminalia) were correlated with static bending modulus of elasticity(MOE) and modulus of rupture(MOR). The degree of correlation between stress wave parameters and static bending properties was dependent on wood species tested. Stress wave elasticity and wave impedance were better predictors for static bending properties than stress wave velocity for each species individually and for softwood or hardwood species taken as a group, even though elasticity and impedance were nearly equally correlated with static bending properties apparently. Based upon the correlation coefficient between stress wave parameters and static properties, stress wave elasticity and wave impedance were found as stress wave parameters which can be used for the purpose of the reliable and successful prediction of bending properties. The degree of correlation between static MOE and MOR was also different according to wood species tested. Static MOE was nearly as well correlated with MOR as was stress wave elasticity. The results of this research are encouraging and can be considered as a basis for further work using full-size lumber. From the results of this study, it was concluded that stress wave measurements could provide useful predictions of static bending properties and was a feasible method for machine stress grading of domestic softwoods and tropical hardwoods tested in this study.

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An Automated Nesting and Process Planning System of Irregularly Shaped-Sheet Metal Product With Bending and Piercing Operation for Progressive Working (굽힘 및 피어싱 공정을 갖는 불규칙형상 제품의 프로그레시브 가공을 위한 네스팅 및 공정설계 자동화 시스템)

  • Choi, Jae-Chan;Kim, Byung-Min;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.22-32
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    • 1998
  • This paper describes a research work of developing a computer-aided design of irregularly shaped-sheet metal product with bending and piercing operation for progressive working. An approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of five main modules, which are input and shape treatment, flat pattern-layout, production feasibility check, blank-layout, and strip-layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend, material and thickness of product, complexities of blank geometry and punch profile, and availability of press. This system is capable of unfolding a formed sheet metal part to give flat pattern and automatically account for the adjustment of bend allowances to match tooling requirements by checking dimensions and the best utilization ratio of blank-layout within bending production feasibility area which is beyond ${\pm}30^{\circ}$ degrees intersecting angle between grain flow and bending edge line and which is suitable to progressive bending operation. Also the strip-layout drawing generated by a bending and a piercing operation according to punch profiles divided into automatically for external area of irregularly shaped-sheet metal product is displayed in graphic forms.

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Reduction in Mechanical Properties of Radiata Pine Wood Associated with Incipient Brown-Rot Decay (초기(初期) 갈색부후(褐色腐朽)에 따른 라디에타소나무의 역학적(力學的) 성질(性質) 감소(減少))

  • Kim, Gyu-Hyeok;Jee, Woo-Kuen;Ra, Jong-Bum
    • Journal of the Korean Wood Science and Technology
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    • v.24 no.1
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    • pp.81-86
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    • 1996
  • This study was performed to evaluate the reduction in bending properties of radiata pine sapwood associated with incipient brown-rot decay. Decayed bending specimens by Tyromyces palustris and Gloeophyllum trabeum for varoious periods were tested destructively. Brown-rot decay by T. palustris and G. trabeum caused serious reduction in bending properties at very early stages of decay, with about 30 percent decrease in bending strength observed for only 1~2 percent weight loss. In general, the reduction in bending properties caused by T. palustris was somewhat greater than that by G. trabeum. Work to maximum load was reduced most severely and rapidly from the onset of decay, while modulus of elasticity showed a much more moderate rate of reduction. Modulus of rupture was affected by decay to a greater extent than was modulus of elasticity. Since a relatively strong correlation between weight loss and bending strength was observed, the residual strength of decayed wood can be predicted by weight loss due to decay. The results of this study indicate that very early stages of brown-rot decay reduce the bending strength significantly. Thus, it is recommended that all load-bearing members in wooden structures, especially those that are periodically wetted, should be inspected regularly to prevent a sudden failure even though there are no definite signs of decay.

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Effect of Induction Heat Bending Process on the Corrosion Properties of 316 Stainless Steel Pipes for Nuclear Power Plant (원자력발전소용 316 스테인리스강 배관의 부식특성에 미치는 유도가열벤딩공정의 영향)

  • Shin, Mincheol;Kim, Young Sik;Kim, Kyungsu;Chang, Hyunyoung;Park, Heungbae;Sung, Giho
    • Corrosion Science and Technology
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    • v.13 no.3
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    • pp.87-94
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    • 2014
  • Recently, the application of bending products has been increased since the industries such as automobile, aerospace, ships, and plants greatly need the usage of pipes. For facility fabrication, bending process is one of key technologies for pipings. Induction heat bending process is composed of bending deformation by repeated local heat and cooling. Because of local heating and compressive strain, detrimental phases may be precipitated and microstructural change can be induced. This work focused on the effect of induction heat bending process on the properties of ASME SA312 TP316 stainless steel. Evaluation was done on the base metal and the bended areas before and after heat treatment. Microstructure analysis, intergranular corrosion test including Huey test, double loop electropotentiokinetic reactivation test, oxalic acid etch test, and anodic polarization test were performed. On the base of microstructural analysis, grain boundaries in bended extrados area were zagged by bending process, but there were no precipitates in grain and grain boundary and the intergranular corrosion rate was similar to that of base metal. However, pitting potentials of bended area were lower than that of the base metal and zagged boundaries was one of the pitting initiation sites. By re-annealing treatment, grain boundary was recovered and pitting potential was similar to that of the base metal.

Determination of Mode I Fracture Toughness of Fiber Reinforced Composites by the Elastic Work Factor (섬유강화 복합재의 $G_ {IC}$ 결정을 위한 일인자방법)

  • Lee, Gyeong-Yeop;Go, Seung-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3491-3497
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    • 1996
  • The work factor approach was applied to determine $G_ {IC}$ of fiber reinforced composites (AS4/3501) from a single unidirectional (0-deg) DCB specimen. Elastic work factors of DCB specimen for three different symmetrical staking sequences were derived from a simple bending theory and a finite element method. The results showed that elastic work factors calculated from both methods were comparable each other. In particular, the elastic work factor of DCB specimen with symmetrical stacking sequence is independent of stacking sequence. The $G_ {IC}$ determined from the work factor approach was compared with that determined by the compliance method. The results showed that the work factor approach and the compliance method produce comparable results of $G_ {IC}$. Thus, $G_ {IC}$ can be determined from a single DCB specimen using the work factor approach.

Deformation Characteristics of Compound Curved Plate Bending by Asymmetric Rollers (상하 비대칭 롤러를 이용한 이중곡면 성형의 변형특성에 대한 연구)

  • 최양렬;신종계
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.38-43
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    • 2002
  • Die-less forming is a cold forming process which is to bend thick flat plates into compound curved plates using two asymmetric rollers. This forming method has several advantages compared with line heating which is widely used to fabricate compound curved pieces in shipyards. The die-less forming, however, has scarcely been studied. Even the deformation mechanism in this forming process has not been understood clearly. So, in this paper, the deformation characteristics of die-less forming is investigated analytically and numerically. for the analytic investigation, slab method based on equilibrium equation is applied. And the mechanism of curvature generation is derived for the asymmetry in roller applied. And three dimensional numerical analyses are performed with realistic modeling of interactions between the rollers and work-piece using finite element program, ABAQUS. It is shown that curvature generation is mainly due to the difference of normal positive strain distribution between the top and bottom surface of the work-piece. And a convex-type curved plate is formed if the center region of the work-piece is rolled with asymmetric rollers of which the lower is larger than the upper in diameter.

Effects of the Wire Net Composition on Flexural Properties of Sawdustboard (철강구성(鐵鋼構成)이 톱밥보오드의 휨성질(性質)에 미치는 영향(影響))

  • Lee, Phil-Woo;Suh, Jin-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.13 no.4
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    • pp.67-72
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    • 1985
  • To improve the bending strength of sawdustboard, verious resin contents of 10, 13, 16, and 19% were applied to the thin shell (face layer) composed with wire net or not. The shell effect of sawdust and wire net composition formed with core sawdustboard were evaluated. Forcusing on the effects of wire net composition and noncomposition including a comparison with chipboard and veneer complyboard, bending properties (Modulus of rupture (MOR), Modulus of elasticity (MOE), Stress at proportional limit ($S_{pl}$). Work to maximum load ($W_{ml}$))were analyzed and discussed. 1. In modulus of rutpute, veneer comply was the highest (621.5 kg/$cm^2$), and next decreasing order was wire net composition (159.1 kg/$cm^2$), chipboard (81.75 kg/$cm^2$), and wire net noncomposition (76.21 kg/$cm^2$) as in modulus of elasticity, work to maximum load, except for stress at proportional limit. 2. The highly significant effects were shown in both wire net composition and noncomposition, at the same time wire net composition exceeded two times of noncomposition throughout resin contents in bending properties. Chipboard was similar to the mean or 16% resin content in noncomposirion. 3. Every board in wire net composition above 10% resin content was beyond 100 kg/$cm^2$ in MOR, minimum allowable strength for structural use according to KS F 3104. In conclusion, the feasibility for improving the bending strength of weak sawdustboard by wire net composed shell was offered.

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