• Title/Summary/Keyword: Bending tests

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Analytical and Experimental Studies on the Natural Frequency of a Composite Train Carbody (복합재 철도차량 차체 고유진동수에 대한 해석 및 시험적 연구)

  • Jeong Jong-Cheol;Cho Sea-Hyun;Seo Seong-Il;Kim Jung-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.4 s.247
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    • pp.473-480
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    • 2006
  • This paper explains analytical and experimental studies to evaluate the natural frequency of a composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of 40mm-thick aluminium honeycomb core and 5mm-thick woven fabric carbon/epoxy face. From the finite element analysis, the 1st bending and 1st twisting natural frequency of the composite carbody were 11.67Hz and 14.4Hz, respectively. In order to verify the analytical results, the natural frequency measuring tests were performed. The measured 1st bending and twisting natural frequencies of the composite carbody were 10.25Hz and 11.0Hz, respectively. Both of these results satisfied the design requirement.

Effects of Stitching Thread on Fatigue Characteristics of Polyurethane foam Cored Sandwich Structure (우레탄 폼 코아 샌드위치 구조물의 피로특성에 미치는 스티칭 사의 영향)

  • 김재훈;이영신;박병준;김영기;김덕회
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.71-75
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    • 2000
  • The effects of stitching thread on fatigue characteristics of polyurethane foam cored sandwich structures are investigated. Fatigue test and static test, being used in four point bending test, are performed with various diameters and distances of stitching thread. The Results show that the maximum load for bending tests is similar to each other, but after $1O^6$ fatigue cycles, the stiffness degradation of the stitching thread diameter $\emptyset$ 3mm specimen is a much larger than that of the $\emptyset$ 5mm specimen.

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Fabrication and Static Bending Test in Ultra Light Inner Structured and Bonded(ISB) Panel Containing Repeated Inner Pyramidal Structure (피라미드 구조를 가지는 초경량 금속 내부구조 접합판재의 제작 및 특성평가)

  • 정창균;윤석준;성대용;양동열;안동규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.483-486
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    • 2004
  • Inner structured and bonded panel, or ISB Panel, as a kind of sandwich type panel, has metallic inner structures which have low relative density, because of their dimensional shape of metal between a pare of metal skin sheets or face sheets. In this work, ISB panels and inner structures formed as repeated pyramidal shapes are introduced. Pyramidal structures are formed easily with expanded metal sheet by the crimping process. Three kinds of pyramidal structures are made and used to fabricate test specimen. Through the multi-point electrical resistance welding, inner structures are bonded with skin sheet. 3-point bending tests are carried out to measure the bending stiffness of ISB panel and experimental results are discussed.

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A Study on bending behavior of FRP sandwich beam with 2nd reinforced by double-lap-joint (Double-lap-joint 로 2차 보강 접착을 한 FRP Sandwich Beam의 굽힘 거동 특성에 관한 연구)

  • Son, Choong-Yul;Kim, Ik-Tae;Roh, Min-Shik;Kim, Sung-Jun;Kim, Sang-Ho
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.185-190
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    • 2002
  • It has made a special study of bending behavior of F.R.P sandwich beams with bonded 2nd-reinforced plies. Specimens were made of Chopped Mat 300-450, Roving Clothes 570 and the mixture weight ratio of Resin versus hardener was 55:45 for bending tests. it was fabricated by hand lay-up method, hardened for 24 hours in nature, cut specimens according to ASTM standard C393-94 Knowing exact behavior of bonded area's stress and strain depends upon various bonded F.R.P length on which covered lap joint. We also considered shear stress in adhered area and have done computational estimation by ANSYS as well. This study reveals that the length of plies covered lap joint are longer, Failure stresses are remarkably larger.

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EXPERIMENTAL STUDY ON PROBABILITY OF STRENGTH FOR EPOXY ADHESIVE-BONDED METALS

  • Seo, Do-Won;Lim, Jae-Kyoo;Jeon, Yang-Bae;Yoon, Ho-Cheol
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.688-693
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    • 2002
  • Adhesive bonding is becoming one of the popular joining techniques in metal industries, since it has some advantages over other techniques such as welding and diffusion bonding, e.g., any dissimilar metals are easily adhesive-bonded together. In this study, the experiments were carried out in order to provide the statistical data with strength evaluation methods: tension, shear and four-point bending tests for thermoplastic epoxy resin based adhesive-bonded metal joints. We should certificate on the probability of the adhesive strength that has the tendency of brittle fracture, the adhesive bonding strength between metals with thermoplastic adhesive has the best probability at four-point bending test. The strength testing method that has higher probability is four-point bending test, shear test and tensile test in order.

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Fracture Behavior of Welded Pipes with Local Wall Thinning (감육을 가지는 배관 용접부의 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo;Jeong, Jeong-Hwan;Kim, Yong-Un
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.90-95
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    • 2003
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe erosion-corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale welded and unwelded carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiation/growth after local buckling. Also, the strengths of welded and unwelded piping system with local wall thinning were evaluated.

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Accelerated Test Design for Crankshaft Reliability Estimation

  • Jung, D.H.;Pyun, Y.S.;Gafurov, A.;Chung, W.S.
    • International Journal of Reliability and Applications
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    • v.10 no.2
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    • pp.109-118
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    • 2009
  • Crankshaft, the core element of the engine of a vehicle, transforms the translational motion generated by combustion to rotational motion. Its failure will cause serious damage to the engine so its reliability verification must be performed. In this study, the S-N data of the bending and torsion fatigue limits of a crankshaft are derived. To evaluate the reliability of the crankshaft, reliability verification and analysis are performed. For the purpose of further evaluation, the bending and torsion tests of the original crankshaft are carried out, and failure mode analysis is made. The appropriate number of samples, the applied load, and the test time are computed. On the basis of the test results, Weibull analysis for the shape and scale parameters of the crankshaft is estimated. Likewise, the $B_{10}$ life under 50% of the confidence level and the MTTF are exactly calculated, and the groundwork for improving the reliability of the crankshaft is laid.

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The Research of Scratch Characteristics For Non-Vinyl Pre-Coated Metal Sheet (Non-Vinyl Pre-Coated Metal의 스크래치 특성에 관한 연구)

  • 김동환;조형근;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.874-877
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    • 2000
  • Pre-coated sheet materials are a cost-effective and environmentally attractive alternative to conventional sheet materials coated after forming. At present but the high scratch sensitivity of coating used for pre-coated metal sheet is a major limitation to use of these materials. Because of high scratch sensitivity, products made by pre-coated metal sheet are not formed by conventional design method. This study has been performed to investigate scratch characteristic of non-vinyl pre-coated metal (PCM) sheet. Using the simple U-bending test equipment, three non-vinyls PCM's were tested. This paper provides the results of bending tests showing the influence of sheet surface texture, tool material and process conditions. It was found that the influence of punch, die clearance and tool material had an effect upon the scratch characteristic.

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A Study on the Fatigue Characteristics and the Behavior of Crack Propagation by Overload and Bending Moment in Car Body Structure (차체구조물에서 면내 굽힘모우멘트 및 과하중이 피로특성과 균열전파 거동에 미치는 영향에 관한 연구)

  • 성기찬;장경복;정진우;강성수
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.652-657
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    • 2001
  • To analyze and predict crack initiation position and propagation directions on the spot welded area are very important for strength design of the automobile body structure. It is necessary to test by method considering random loads with variable amplitude for strength design of vehicle body structure, because driving cars are actually subjected to random loads with variable amplitude in the road. Although this condition, nearly all tests haute been performed under constant load conditions in the laboratory because it is impossible to replay like an actual conditions. In this study, using in-plane bending type specimens, the overload factor affecting on the fatigue strength, crack initiation and propagation directions of spot-welded specimens have been studied.

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Evaluation of mechanical properties of Bi-2223/Ag HTS tapes (Bi-2223/Ag 고온초전도 선재의 기계적 특성 평가)

  • 하홍수;이동훈;양주생;최정규;윤진국;하동우;오상수;권영길;김상철
    • Progress in Superconductivity and Cryogenics
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    • v.4 no.1
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    • pp.45-59
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    • 2002
  • Evaluation of the mechanical properties of Bi-2223/Ag HTS tapes was carried out by the tension and bending tests. Most of the Bi-2223/Ag tapes retained critical current up to 10 kgf/mm$_2$ axial tension stress, and 0.2% tension strain at room temperature. Applied tension strain exceeding 0.3% in superconducting tapes at 77 K leaded to rapid degradation of the critical current. It was observed that the more filaments, the better axial tension property at 77 K, self-field The influence of bending strain on critical current degradation was revealed to be less sensitive for Bi-2223/Ag HTS tapes with a more number of filaments and higher silver ratio.