• 제목/요약/키워드: Bending process

검색결과 1,273건 처리시간 0.028초

Design and Implementation of the Front part of an Agricultural Electric Vehicle based on Vacuum Forming using Computational Structural Analysis

  • Lee, Hun-Kee;Park, Myeong-Chul
    • 한국컴퓨터정보학회논문지
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    • 제26권10호
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    • pp.45-51
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    • 2021
  • 본 논문에서는 농업용 전기차의 경량성과 생산의 효율성을 개선하기 위한 전면부의 진공성형 방식의 3차원 설계 방법을 제안한다. 농업용 전기차는 충돌에 대비한 재질의 강도적인 측면에서 다소 자유로움을 가지지만, 경량성 및 생산의 효율성이 매우 중요하다. 본 연구에서는 레이저 가공, 절곡, 도장 등의 복잡한 가공 공정을 대체할 수 있는 진공성형 설계 방법을 제안한다. 전기차 전면부의 3차원 설계 및 진공성형 금형 기술 개발을 통하여 제품의 안정성과 생산성 및 편의성을 향상시키는 것이 연구의 주요 목적이다. 연구는 CATIA를 이용한 모델링, ABAQUS를 이용한 구조 안정성 해석, 시제품 제작 및 3D Scan을 이용한 치수 확인 및 실제 전기차 사용환경에서의 실제 주행시험의 순으로 진행되었다. 본 연구를 통하여 전기자 전면부 진공성형 방식의 타당성이 검증되었으며 이 결과는 농업용 전기차의 생산자 및 농업 종사자들에게 널리 사용될 수 있을 것으로 기대된다.

해초 나노섬유가 황마섬유 강화 복합재료의 기계적 물성에 미치는 영향 (Investigation of the Effect of Seaweed Nanofibers in Jute Fiber-reinforced Composites as an Additive)

  • 김재철;이동우;송정일
    • Composites Research
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    • 제31권6호
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    • pp.398-403
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    • 2018
  • 최근 플라스틱 폐기물로 인한 환경오염, 미세플라스틱의 생태계 교란 및 인체축적이 큰 문제로 떠오르고 있다. 이를 대체하기 위하여 친환경 수지 및 천연섬유 기반의 복합재료가 개발되어 왔으나 합성섬유 기반의 복합재료에 비하여 기계적 물성이 크게 떨어진다는 단점이 있다. 본 연구에서는 천연섬유인 황마섬유(jute fiber)의 기계적 물성을 향상시키기 위하여 해초로부터 친환경 나노섬유를 추출 후 첨가제로 사용하였다. 핸드 레이업 공정을 이용하여 복합재료를 제조하였으며, 인장, 굽힘, 낙추충격시험을 통하여 나노섬유가 천연섬유 복합재료의 기계적 물성 향상에 효과적임을 확인할 수 있었다.

Ca(OH)2와 전구체의 화학 조성이 고속경화 지오폴리머의 물성에 미치는 영향 (Effects of Chemical Composition of Ca(OH)2 and Precursors on the Properties of Fast-Curing Geopolymers)

  • 고현석;노정영;임형미
    • 한국재료학회지
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    • 제29권11호
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    • pp.690-696
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    • 2019
  • Geopolymer is an alumina silicate-based ceramic material that has good heat-resistance and fire-resistance; it can be cured at room temperature, and thus its manufacturing process is simple. Geopolymer can be used as a reinforcement or floor finish for high-speed curing applications. In this manuscript, we investigate a high-speed curing geopolymer achieved by adding calcium to augment the curing rate. Metakaolin is used as the main raw material, and aqueous solutions of KOH and $K_2SiO_3$ are used as the activators. As a result of optimizing the high bending strength as a target factor for geopolymers with $SiO_2/Al_2O_3$ ratio of 4.1 ~ 4.8, the optimum ranges of the active agent are found to be $0.1{\leq}K_2O/SiO_2{\leq}0.4$ and $10{\leq}H_2O/K_2O{\leq}32.5$, and the optimum range of the curing accelerator is found to be $$0.82{\leq_-}Ca(OH)_2/Al_2O_3{\leq_-}2.87$$. The maximum flexural strength is found to be 1.35 MPa at $Ca(OH)_2/Al_2O_3=2.82$, $K_2O/SiO_2=0.3$, and $H_2O/K_2O=11.3$. The physical and thermal properties are analyzed to validate the applicability of these materials as industrial insulating parts or repairing finishing materials in construction.

천연광물을 활용한 저온소결 세라믹 사이딩의 특성에 관한 연구 (A Study on the Characteristics of Low Temperature sintering Ceramic Siding Using Natural Minerals)

  • 김순호;최정민
    • 대한건축학회논문집:구조계
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    • 제35권12호
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    • pp.149-156
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    • 2019
  • Recently, skyscraper building and apartment fires, which were rapidly spread out from a low floor to a rooftop, have become a frequent occurrence in mass media. This fire problems have a fatal disadvantage that the exterior wall finish of the building emits toxic gas in case of fire by using dry bit method or organic insulating material. Therefore, in order to remedy these problems, many exterior wall finishing construction methods have been proposed, but the current trend is to use existing construction methods due to problems such as economy, weight, and durability. On the other hand, in countries such as Germany and Japan, ceramic sidings are used as exterior finishing material for buildings, which is environmentally friendly, excellent natural beauty, long life, easy maintenance and high-quality exterior materials. However, those ceramic sidings have still the problems such as manufacturing cost and weight problem because of boosting the sintering temperature up to 1,350℃ or more. Also, conventional CRC, MgO, FRP sidings which are composed of pulp, glass fiber and organic materials, have been reports of deformation due to ultraviolet rays, discoloration, corrosion and scattering, surface rupture, lifting and peeling. Therefore, in this study as an alternative to solve this problem, halosite nano kaolin produced in Sancheong in Korea and frit flux were used to satisfy the required properties as ceramic siding using low temperature sintering (below 1,000℃) and lightweight materials such as pearlite. This study aims to design the optimal formulation and process of materials and to study the characteristics of nano-coated ceramic siding material development and to present relevant basic data. The findings show that ceramic siding for nanocoated building materials is excellent as a natural ceramic siding building material. The fire resistance of natural minerals and nano particle refining technology satisfy the bending strength of 80kgf / cm2, the volume ratio of 2.0 and the absorption rate of less than 10.0%.

바이올로진 기반의 일체형 유연 전기변색소자 (Viologen Based All-in-one Flexible Electrochromic Devices)

  • 박보성;김현정;신현호;박성민;이재운;전성건;나윤채
    • 한국재료학회지
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    • 제31권3호
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    • pp.132-138
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    • 2021
  • Electrochromic devices (ECDs) have been drawing great attention due to their high color contrast, low power consumption, and memory effect, and can be used in smart windows, automatic dimming mirrors, and information display devices. As with other electronic devices such as LEDs (light emitting diodes), solar cells, and transistors, the mechanical flexibility of ECDs is one of the most important issue for their potential applications. In this paper, we report on flexible ECDs (f-ECDs) fabricated using an all-in-one EC gel, which is a mixture of electrolyte and EC material. The f-ECDs are compared with rigid ECDs (r-ECDs) on ITO glass substrate in terms of color contrast, coloration efficiency, and switching speed. It is confirmed that the f-ECDs embedding all-in-one gel show strong blue absorption and have competitive EC performance. Repetitive bending tests show a degradation of electrochromic performance, which must be improved using an optimized device fabrication process.

Mechanical behaviour of composite columns composed of RAC-filled square steel tube and profile steel under eccentric compression loads

  • Ma, Hui;Xi, Jiacheng;Zhao, Yaoli;Dong, Jikun
    • Steel and Composite Structures
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    • 제38권1호
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    • pp.103-120
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    • 2021
  • This research examines the eccentric compression performance of composite columns composed of recycled aggregate concrete (RAC)-filled square steel tube and profile steel. A total of 17 specimens on the composite columns with different recycled coarse aggregate (RCA) replacement percentage, RAC strength, width to thickness ratio of square steel tube, profile steel ratio, eccentricity and slenderness ratio were subjected to eccentric compression tests. The failure process and characteristic of specimens under eccentric compression loading were observed in detail. The load-lateral deflection curves, load-train curves and strain distribution on the cross section of the composite columns were also obtained and described on the basis of test data. Results corroborate that the failure characteristics and modes of the specimens with different design parameters were basically similar under eccentric compression loads. The compression side of square steel tube yields first, followed by the compression side of profile steel. Finally, the RAC in the columns was crushed and the apparent local bulging of square steel tube was also observed, which meant that the composite column was damaged and failed. The composite columns under eccentric compression loading suffered from typical bending failure. Moreover, the eccentric bearing capacity and deformation of the specimens decreased as the RCA replacement percentage and width to thickness ratio of square steel tube increased, respectively. Slenderness ratio and eccentricity had a significantly adverse effect on the eccentric compression performance of composite columns. But overall, the composite columns generally had high-bearing capacity and good deformation. Meanwhile, the mechanism of the composite columns under eccentric compression loads was also analysed in detail, and the calculation formulas on the eccentric compression capacity of composite columns were proposed via the limit equilibrium analysis method. The calculation results of the eccentric compression capacity of columns are consistent with the test results, which verify the validity of the formulas, and the conclusions can serve as references for the engineering application of this kind of composite columns.

CFRP 파이프의 와인딩 적층 패턴 설계 및 HNT 나노입자 보강에 따른 수 환경에서의 기계적 물성 평가 (Comparison of Mechanical Properties on Helical/Hoop Hybrid Wound HNT Reinforced CFRP Pipe with Water Absorption Behavior)

  • 최지수;박수정;김윤해
    • Composites Research
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    • 제34권3호
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    • pp.174-179
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    • 2021
  • 유체 이송에 사용되는 강재 파이프는 신설과 도장, 또는 부식과 노후화로 인한 제반 시설 보수에 거대한 규모의 시간과 비용이 요구된다. 이에 본 연구에서는 강재 파이프의 대체재로, 내부식성과 내화학성이 우수한 탄소섬유강화복합재료(Carbon Fiber Reinforced Plastic, CFRP) 파이프 구조의 최적화 설계를 수행하였다. 헬리컬 패턴 표면에 후프 패턴을 혼합적층하여 내구성을 향상시켰으며, 수분 환경에서의 에폭시 흡습 현상을 억제하기 위해, 할로이사이트 나노튜브(Halloysite Nanotube, HNT)를 첨가하였다. HNT/CFRP 파이프는 필라멘트 와인딩 공정으로 제작하였으며, 기계적 물성 시험과 70℃ 고온 증류수 환경하에서 흡습 시험을 진행하였다. 그 결과, 파이프 두께의 0.6%에 해당하는 후프 패턴의 적층 시, 가장 우수한 물성을 나타냈다. 또한 0.5 wt.% HNT 첨가 시 상대적으로 높은 내흡습성을 가졌으며, 층간 계면에서의 박리 현상이 지연되어 가장 낮은 강도 저하율을 보였다.

갈륨 및 갈륨 합금을 이용한 저온접합 기술 동향 (Trends of Low-temperature Bonding Technologies using Gallium and Gallium Alloys)

  • 홍태영;심호률;손윤철
    • 마이크로전자및패키징학회지
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    • 제29권2호
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    • pp.11-18
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    • 2022
  • 최근 세계적으로 유연 전자소자 관련 기술들이 주목을 받으면서 유연소자 제작 과정에서의 성형성 및 굽힘 상태에서의 성능과 내구성 등의 문제점을 개선하기 위하여 액체 금속을 사용한 배선·접합 기술들의 개발이 요구되고 있다. 이러한 요구에 부응하여 독성이 없으면서 낮은 점도와 우수한 전기전도도를 가지는 갈륨 및 갈륨계 합금 (공정 갈륨-인듐 및 공정 갈륨-인듐-주석 등)의 액체금속을 저온 접합소재로 이용하려는 다양한 연구들이 이루어지고 있다. 본 논문에서는 갈륨 및 갈륨계 합금을 이용한 저온접합 기술의 최신 연구동향을 정리하여 소개하고자 한다. 이러한 기술들은 향후 유연 전자소자의 제조 및 전자패키지에서의 저온접합 등의 분야에서 실용화를 위한 중요한 기반기술이 될 것으로 예상된다.

Analysis of a Long Volumetric Module Lift Using Single and Multiple Cranes

  • Khodabandelu, Ali;Park, JeeWoong;Choi, Jin Ouk;Sanei, Mahsa
    • 국제학술발표논문집
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    • The 9th International Conference on Construction Engineering and Project Management
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    • pp.563-570
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    • 2022
  • Industrialized and modular construction is a growing construction technique that can transfer a large portion of the construction process to off-site fabrication yards. This method of construction often involves the fabrication, pre-assembly, and transportation of massive and long volumetric modules. The module weight keeps increasing as the modules become more complete (with infill) to minimize the work at the site and, as higher productivity can be achieved at the fabrication shop. Thus, a volumetric module delivery gets more challenging and risky. Despite its importance, past research paid relatively insufficient attention to the problem related to the lifting of heavy modules. This can be a complex and time-consuming problem with multiple lifting for transportation-and-installation operations both in fabrication yard and jobsite, and require complex crane operations (sometimes, more than one crane) due to crane load capacity and load balance/stability. This study investigates this problem by focusing on the structural perspective of lifting such long volumetric modules through simulation studies. Various scenarios of lifting a weighty module from the top using four lifting cables attached to crane hooks (either a single crane or double crane) are simulated in SAP software. The simulations account for various factors pertaining to structural indices, e.g., bending stress and deflection, to identify a proper method of module lifting from a structural point of view. The method can identify differences in structural indices allowing identification of structural efficiency and safety levels during lifting, which further allows the selection of the number of cranes and location of lifting points.

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Mechanism of failure in the Semi-Circular Bend (SCB) specimen of gypsum-concrete with an edge notch

  • Fu, Jinwei;Sarfarazi, Vahab;Haeri, Hadi;Marji, Mohammad Fatehi;Guo, Mengdi
    • Structural Engineering and Mechanics
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    • 제81권1호
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    • pp.81-91
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    • 2022
  • The effects of interaction between concrete-gypsum interface and edge crack on the failure behavior of the specimens in senicircular bend (SCB) test were studied in the laboratory and also simulated numerically using the discrete element method. Some quarter circular specimens of gypsum and concrete with 5 cm radii and hieghts were separately prepared. Then the semicircular testing specimens were made by attaching one gypsum and one concrete sample to one another using a special glue and one edge crack is produced (in the interface) by do not using the glue in that part of the interface. The tensile strengths of concrete and gypsum samples were separately measured as 2.2 MPa and 1.3 MPa, respectively. during all testing performances a constant loading rate of 0.005 mm/s were stablished. The proposed testing method showed that the mechanism of failure and fracture in the brittle materials were mostly governed by the dimensions and number of discontinuities. The fracture toughnesses of the SCB samples were related to the fracture patterns during the failure processes of these specimens. The tensile behaviour of edge notch was related to the number of induced tensile cracks which were increased by decreasing the joint length. The fracture toughness of samples was constant by increasing the joint length. The failure process and fracture pattern in the notched semi-circular bending specimens were similar for both methods used in this study (i.e., the laboratory tests and the simulation procedure using the particle flow code (PFC2D)).