• 제목/요약/키워드: Bending Speed

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Gear Train Development for CNC Wire Bending Machine (CNC 와이어 벤딩기 구동장치 개발)

  • Cho, Hyun-Deog;Choi, Sung-Jong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.50-55
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    • 2008
  • CNC wire bending machines are used in industries to make a type variety of wire products such as long links. The machines have a long arm device to rotate in order to remove forming errors by flexibility of wire. Generally, the machines which constructed servo motors in the arm have the rotating range of the arm under 360 degree because the servo motors connect with fixed control devices on frame by many cables. The rotating angle under 360 degree limits working speed and forming geometry. Therefore this study developed a gear train to drive a parts in arm and to be independent on arm rotation movement. The developed gear train can transfer four movements to four components in arm and is consists parallel of four pairs of satellite gear trains. This study constructed the CNC wire bending machine with the developed gear train and verified that the gear train could drive internal components independently on arm rotation.

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The Prediction Equation for Bending Stress of Rail in Concrete Track by the Linear Multiple Regression Analysis (중회귀분석을 통한 콘크리트궤도 레일 휨응력 예측식)

  • Sung, Deok-Yong;Lim, Hyoung-Jun;Lee, Dong-Wook;Kim, Bag-Jin;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.315-323
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    • 2010
  • It is suggested that the service life of the continuous welded rail(CWR) is estimated by the relationship between the rail surface irregularity according to the accumulated passing tonnage and bending fatigue of welded part in CWR. In this study, it measured bending stress of rail according to the rail surface irregularity in the concrete track on the Seoul Metro. In addition, the relationship between rail surface irregularity and bending stress in concrete track is analyzed by results of the field test. Finally, this study clarified the relationship among bending stress(Y) of rail, train speed(U), rail surface irregularity(v, w) in concrete track. The result of this study is able to use the basis data to establishing the periodic replacements criterion of CWR.

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On the Change of Fabric Mechanical properties in Ultrasonic Fabric Washing System (호부직물의 초음파 수세에 의한 역학적 특성의 변화)

  • Lee, Choon-Gil;Park, Sung-Diuk;Oh, Bong-Hyo
    • Textile Coloration and Finishing
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    • v.9 no.4
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    • pp.28-38
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    • 1997
  • Peach skin fabrics were washed by the general and ultrasonic washing systems using different conditions. The physical properties of the washed fabrics were estimated. The following results were obtained through experimental data and their analysis. The tensile properties were changed due to fabric running speed and washing methods. The lower the running speed, the higher the extensibility and resilience and the lower the linearity and tensile energy. In the general washing method, the extensibility and resilience had lower values than those of the ultrasonic washing method and the linearity and tensile energy had the higher values than those of the ultrasonic washing system. The bending properties, bending moment and histeresis, were estimated. These values were generally lower in the ultrasonic washing system than those of the general washing system. The faster the washing speed, the higher the value of hysterisis. The shear properties were affected by the fabric running speed and washing methods. Shear stiffness and hysteresis of shear forces increased according to the increase of the fabric running speed. The values were higher in the general washing system than those of the ultrasonic washing system. The compressional energy was affected by the fabric running speed. The higher the fabric speed the higher the compressional energy. The ultrasonic washing system had lower compressional energy than the general washing system. The higher the running speed, the lower the coefficient of friction and geometrical roughness. The values of geometrical roughness were infienced by the removal of the sizing agent. The higher the remaining sizing agent, the higher the fabric weight and the thicker the thickness of fabric.

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Aerodynamic Load Analysis at Hub and Drive Train for 1MW HAWT Blade (1MW급 풍력 터빈 블레이드의 허브 및 드라이브 트레인 공력 하중 해석)

  • Cho Bong-Hyun;Lee Chang-Su;Choi Sung-Ok;Ryu Ki-Wahn
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.25-32
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    • 2005
  • The aerodynamic loads at the blade hub and the drive shaft for 1MW horizontal axis wind turbine are calculated numerically. The geometric shape of the blade such as chord length and twist angle can be obtained fran the aerodynamic optimization procedure. Various airfoil data, that is thick airfoils at hub side and thin airfoils at tip side, are distributed along the spanwise direction of the rotor blade. Under the wind data fulfilling design load cases based on the IEC61400-1, all of the shear forces, bending moments at the hub and the low speed shaft of the drive train are obtained by using the FAST code. It shows that shear forces and bending moments have a periodic. trend. These oscillating aerodynamic loads will lead to the fatigue problem at both of the hub and drive train From the load analysis the maximum shear forces and bending moments are generated when wind turbine generator system operates in the case of the extreme speed wind condition.

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Resonance and Instability of Blade-Shaft Coupled Bending Vibrations with In-plane Blade Vibration

  • Anegawa, Norihisa;Fujiwara, Hiroyuki;Okabe, Akira;Matsushita, Osami
    • International Journal of Fluid Machinery and Systems
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    • v.1 no.1
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    • pp.169-180
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    • 2008
  • As a major component of a power plant, a turbine generator must have sufficient reliability. Longer blades have lower natural frequency, thereby requiring that the design of the shaft and blade takes into account the coupling of the blade vibration mode, nodal diameter k=0 and k=1 with vibration of the shaft. The present work analyzes the coupling of the translation motion of the shaft with in-plane vibration of the blades with k=1 modes. At a rotational speed ${\Omega}_1=|{\omega}_s-{\omega}_b|$, the resonance of the blades has a relatively large amplitude. A violent coupled resonance was observed at a rotational speed ${\Omega}_2=|{\omega}_s+{\omega}_b|$. Resonance in blade vibration at ${\Omega}_1=|{\omega}_s-{\omega}_b|$ was experimentally confirmed.

A Numerical Study on the Aerodynamic Characteristics for a HAWT of NREL Phase VI (NREL Phase VI 수평축 풍력터빈의 공력특성에 관한 수치적 연구)

  • Mo, Jang-Oh;Lee, Young-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.6
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    • pp.886-895
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    • 2009
  • The purpose of this work is to compare and analyze computed results with experimental data of NREL (National Renewable Energy Laboratory) Phase VI for the whole operating conditions of various wind speeds using $\kappa-\omega$ turbulence model provided in the commercial code, FLUENT. Performance results such as power coefficient, shaft torque, pressure coefficient show a good agreement with experimental data. But, root bending moment is over-predicted than the experimentally measured value by about 30% for the whole operating conditions because of indefinite measurement reference. Nevertheless, these results qualitatively show a good tendency in the aspect of aerodynamic performance. As wind speed increases, streamlines on the surface of blade show more and more complex pattern.

A Study on the Axial Vibration Characteristics of the Super Large 2 Stroke Low Speed Diesel Engine with 14 Cylinders (14 실린더를 갖는 초대형 저속 2행정 디젤엔진의 종진동 특성에 관한 연구)

  • Lee, D.C.;Kim, T.U.;Yu, J.D.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.04a
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    • pp.376-381
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    • 2009
  • The increasing needs for higher cargo capacity in the container vessels' fleet has led to ship builder's demand for higher power output rating engine to meet the propulsion requirement, thus, leading to the development of super large two stroke low speed diesel engines. This large sized bore engines with more than 12 cylinders are capable of delivering power output up to more than 100,000 bhp at maximum continuous rating. The thrust variation force due to axial vibration occurring in propulsion shafting of these ships are transmitted to ship structure via thrust bearing. This force may vibrate the super structure of ship in the fore-aft direction and the fatigue strength of crank shaft can be decreased by additional bending stress increase in crank shaft pin and journal. In this paper, the axial vibration of propulsion shafting system on the 14RT-flex96C super large diesel engine with 14 cylinders is identified by theoretical analysis and vibration measurement.

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The effect of short and long duration sintering method on microstructure and flexural strength of zirconia (단시간과 장시간의 소결방법에 따른 지르코니아의 굴곡 강도와 미세구조의 변화)

  • Lee, Ha-Bin;Lee, Tae-Hee;Kim, Ji-Hwan
    • Journal of Technologic Dentistry
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    • v.42 no.2
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    • pp.73-79
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    • 2020
  • Purpose: The aim of this study was to investigate the influence of short and long duration sintering on microstructure and flexural strength of zirconia. Methods: To conduct three-point bending test, Zirconia specimens are milled according to ISO 6872 guidelines(N=18, n=9 per group). Two specimens group(n=8) is sintered for 10 hours(Standard schedule) and 3 hours(Speed schedule) at the peak temperature of 1550℃ with silicon carbide sintering furnace. Flexural strength of specimens are measured by instron. After coating each specimen(n=1), microstructure of specimens is observed using Scanning Electron Microscope(SEM). T-test was utilized to statistically assess the data. Results: The mean and standard deviation value of the flexural strength for standard schedule group are 578.15±57.48Mpa, that of speed schedule are 465.9±62.34Mpa. T-test showed significant differences in flexural strength between two zirconia specimen group which applied standard schedule and speed schedule respectively(p<0.05). Conclusion: The result of this study showed that the increase in sintering time led to increased grain size, and also to a positive effect on the flexural strength.

Performance Analysis of the NREL Phase IV Wind Turbine by CFD (CFD에 의한 NREL Phase IV 풍력터빈 성능해석)

  • Kim, Bum-Suk;Kim, Mann-Eung;Lee, Young-Ho
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.652-655
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    • 2008
  • Despite of the laminar-turbulent transition region co-exist with fully turbulence region around the leading edge of an airfoil, still lots of researchers apply to fully turbulence models to predict aerodynamic characteristics. It is well known that fully turbulent model such as standard k-${\varepsilon}$ model couldn't predict the complex stall and the separation behavior on an airfoil accurately, it usually leads to over prediction of the aerodynamic characteristics such as lift and drag forces. So, we apply correlation based transition model to predict aerodynamic performance of the NREL (National Renewable Energy Laboratory) Phase IV wind turbine. And also, compare the computed results from transition model with experimental measurement and fully turbulence results. Results are presented for a range of wind speed, for a NREL Phase IV wind turbine rotor. Low speed shaft torque, power, root bending moment, aerodynamic coefficients of 2D airfoil and several flow field figures results included in this study. As a result, the low speed shaft torque predicted by transitional turbulence model is very good agree with the experimental measurement in whole operating conditions but fully turbulent model(k-${\varepsilon}$) over predict the shaft torque after 7m/s. Root bending moment is also good agreement between the prediction and experiments for most of the operating conditions, especially with the transition model.

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A study on forming characteristics of magnesium alloy (AZ31) on various temperatures (마스네슘 합금 판재 (AZ31)의 온도별 성형 특성 분석)

  • LEE, Han-Gyu;La, Won-Bin;Hong, So-Dam;LEE, Chang-Whan
    • Design & Manufacturing
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    • v.12 no.3
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    • pp.42-47
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    • 2018
  • Recently, in the surge of global environmental issues, there has been a great attention to lightweight materials in purpose of saving energy. Magnesium alloys not only have low specific gravity, and superb specific stiffness, but are also excellent in blocking vibrations and electromagnetic waves. So demand for this material is getting bigger rapidly throughout the industry. In this study, we examined the improvement of formability of magnesium alloy AZ31 material in warm working. Drawing, bending and shearing process were carried out by varying the forming temperature and the forming speed, and the influence of the variables on each process was studied. In the experiments, the high forming temperature and low forming speed results in high formability in the drawing process and the bending process. In the shearing process, as the forming temperature increases, the length of the fracture decreases.